2018 Volvo XC60 Service and Repair Manual

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Factory-Grade Data

2018 Volvo XC60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 R-Design Sport Utility 4-Door
  • T6 R-Design Sport Utility 4-Door
  • T5 Inscription Sport Utility 4-Door
  • T6 Momentum Sport Utility 4-Door
  • T6 Inscription Sport Utility 4-Door
  • Addition Plus Sport Utility 4-Door
  • T8 Inscription Sport Utility 4-Door
  • Inspiration Sport Utility 4-Door
  • Inscription Sport Utility 4-Door
  • T8 Momentum Sport Utility 4-Door
  • T8 R-Design Sport Utility 4-Door
  • R-Design Sport Utility 4-Door
  • T5 Momentum Sport Utility 4-Door

Engines covered

  • 2.0L 1969CC l4 GAS DOHC Turbocharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2018 Volvo XC60 Recalls & Complaints

NHTSA #25V81800025/11/2025Component: SEATS:CRITICAL FASTENERS

Volvo Car USA, LLC (Volvo) is recalling certain 2026 XC60MHEV, 2018 and 2025 XC60 vehicles. The front seat bolts may have been improperly tightened, resulting in loose bolts.

Consequence

A seat with loose bolts may not properly restrain an occupant during a crash, increasing the risk of

Remedy

Dealers will tighten the front seat bolts, free of charge. Owner notification letters were mailed De

NHTSA #20V50300025/08/2020Component: VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES

Volvo Car of N.A., LLC (Volvo Cars) is recalling certain 2018-2020 XC60 vehicles. The nuts that secure the front wipers may not have been sufficiently tightened, possibly causing the wipers to not fu

Consequence

The risk of the front wiper arms nut fixation to loosen and not holding the arm in correct position,

Remedy

Volvo Car will notify owners, and dealers will tighten the nuts holding the front windshield wiper a

NHTSA #19V22000020/03/2019Component: SEATS

Volvo Car USA LLC (Volvo) is recalling certain 2018-2019 XC60 and S90 vehicles. The driver and passenger front seat rail rear flange nuts may not have been installed during assembly.

Consequence

If the nuts are missing, in the event of a crash, the front seat structure and position may be affec

Remedy

Volvo will notify owners, and dealers will inspect the front seat rails for missing flange nuts, ins

NHTSA #18V80000013/11/2018Component: ELECTRICAL SYSTEM:SOFTWARE

Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity M

Consequence

If the GPS location is not provided to emergency personnel it can inhibit emergency response in the

Remedy

Volvo will notify owners, and dealers will correct the software, free of charge. The recall began D

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031095

This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi

TSB #11028386

This is a Technical Journal: Text plus 1 jpg and 1 mp4 file -- If there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under Service.

TSB #11028385

This is a TJ If detected during Pre-delivery inspection or if customer complaints of chipped/cracked/distorted screen/glass within 6 months in service we request more information, follow advise under "Service".

TSB #11028383

This is a Technical Journal: Text plus TJI-516730-1_1_0 Headliner, squeak/rattle noise If a squeaking noise can be heard from the headlining around the sun roof, see instructions under Service referring to TJI-516730-1_1_0

TSB #11027189

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

Showing the 8 most recent of 511 technical service bulletins on file with NHTSA.

20190514Component: AIR BAGS:FRONTALCrash reported2 injured

ON THE EVENING OF NOVEMBER 20, 2018 MY FAMILY AND I WERE IN A CAR ACCIDENT. MY DAUGHTER WAS DRIVING MY HUSBAND'S NEW XC60 THAT HE HAD RECENTLY PURCHASED. AS THE FIVE OF US SAT STOPPED AT A TRAFFIC L

20190514Component: STRUCTURE:BODYCrash reported2 injured

ON THE EVENING OF NOVEMBER 20, 2018 MY FAMILY AND I WERE IN A CAR ACCIDENT. MY DAUGHTER WAS DRIVING MY HUSBAND'S NEW XC60 THAT HE HAD RECENTLY PURCHASED. AS THE FIVE OF US SAT STOPPED AT A TRAFFIC L

20190514Component: ELECTRONIC STABILITY CONTROL (ESC)Crash reported2 injured

ON THE EVENING OF NOVEMBER 20, 2018 MY FAMILY AND I WERE IN A CAR ACCIDENT. MY DAUGHTER WAS DRIVING MY HUSBAND'S NEW XC60 THAT HE HAD RECENTLY PURCHASED. AS THE FIVE OF US SAT STOPPED AT A TRAFFIC L

20190514Component: ELECTRICAL SYSTEMCrash reported2 injured

ON THE EVENING OF NOVEMBER 20, 2018 MY FAMILY AND I WERE IN A CAR ACCIDENT. MY DAUGHTER WAS DRIVING MY HUSBAND'S NEW XC60 THAT HE HAD RECENTLY PURCHASED. AS THE FIVE OF US SAT STOPPED AT A TRAFFIC L

20200114Component: ELECTRICAL SYSTEMCrash reported1 injured

THE CONSUMER PURCHASED THE VEHICLE DECEMBER 21,2019 AND IT WAS TOTALED DECEMBER 22,2019. THE CONSUMER HAD THE FEATURE ON THEIR E ON MY VEHICLE THAT CAUSED THE ENGINE TO SHUT OFF WHILE STOPPED AND STAR

Showing the 5 most serious of 53 complaints filed with NHTSA.

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