2020 Volvo XC60 Service and Repair Manual

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Covers all 2020 XC60 trims — T5 R-Design Sport Utility 4-Door, T8 Polestar Sport Utility 4-Door, T6 R-Design Sport Utility 4-Door +5 more ·
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2020 Volvo XC60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 R-Design Sport Utility 4-Door
  • T8 Polestar Sport Utility 4-Door
  • T6 R-Design Sport Utility 4-Door
  • T8 Momentum Sport Utility 4-Door
  • T5 Inscription Sport Utility 4-Door
  • T6 Momentum Sport Utility 4-Door
  • T6 Inscription Sport Utility 4-Door
  • T8 R-Design Sport Utility 4-Door
  • Polestar Sport Utility 4-Door
  • T8 Inscription Sport Utility 4-Door
  • T5 Momentum Sport Utility 4-Door

Engines covered

  • 2.0L 1969CC l4 GAS DOHC Turbocharged
  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
  • --

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #20V50300025/08/2020Component: VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES

Volvo Car of N.A., LLC (Volvo Cars) is recalling certain 2018-2020 XC60 vehicles. The nuts that secure the front wipers may not have been sufficiently tightened, possibly causing the wipers to not fu

Consequence

The risk of the front wiper arms nut fixation to loosen and not holding the arm in correct position,

Remedy

Volvo Car will notify owners, and dealers will tighten the nuts holding the front windshield wiper a

NHTSA #21V71600015/09/2021Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Consequence

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Anti

Remedy

Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed Oct

NHTSA #20V14400012/03/2020Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, th

Consequence

If the automatic emergency braking system does not engage as intended, it can increase the risk of a

Remedy

Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, f

NHTSA #23V00100005/01/2023Component: STEERING

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can caus

Consequence

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of

Remedy

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to

TSB #11009813

This is a Technical Journal: Transmission Shifts From D or R to P Immediately After Starting. This symptom can occur if the driver changes the position of the gear shifter from P to D or R very quickly after starting the engine and the star

TSB #11009810

This is a Technical Journal: DIM Message and DTC IEM P0C0500. 1. Erase the DTC 2. Test drive the vehicle in electrical mode and accelerate until the vehicle reaches a minimum of 30 km/h (19 mph). 3. Perform a new VIDA readout

TSB #11009807

This is a Technical Journal. Vehicle type and platform identification.

TSB #11009515

This is a Technical Journal: Charge Lid Hard to open/close. begin with replacing the actuator in the lock mechanism

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031095

This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi

Showing the 8 most recent of 224 technical service bulletins on file with NHTSA.

20231022Component: UNKNOWN OR OTHER1 injured

I have had an issue several times with the hatch of my Volvo xc60. It has a feature where if you wave your foot under the rear door, the hatch will open or close automatically. This has been trigger

20201013Component: SERVICE BRAKES1 injured

TL* THE CONTACT OWNS A 2020 VOLVO XC60. THE CONTACT STATED WHILE DRIVING 45 MPH, WHEN THE VEHICLE BEGAN TO DECELERATE INDEPENDENTLY AND SHE DEPRESSED ON THE BRAKE PEDAL TO STOP THE VEHICLE. THE CONTAC

20201013Component: ELECTRICAL SYSTEM1 injured

TL* THE CONTACT OWNS A 2020 VOLVO XC60. THE CONTACT STATED WHILE DRIVING 45 MPH, WHEN THE VEHICLE BEGAN TO DECELERATE INDEPENDENTLY AND SHE DEPRESSED ON THE BRAKE PEDAL TO STOP THE VEHICLE. THE CONTAC

20260501Component: ELECTRICAL SYSTEM

Volvo has failed to repair or compensate me for the NHTSA Recall 25V-179. I received a notification of te recall in a letter dated May 14, 2025. I have repeatedly visited the local dealership as well

20250101Component: SERVICE BRAKES

Vehicle with 34,000 miles has started to have surging of rotors when applying brakes at 33,000. Vehicle has had brake disc kit replaced due to warping at 13,058 miles. Vehicle had brake disc kits an

Showing the 5 most serious of 25 complaints filed with NHTSA.

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