2019 Chevrolet Bolt EV Service and Repair Manual

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Factory-Grade Data

2019 Chevrolet Bolt EV service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Premier Hatchback 4-Door
  • Base Hatchback 4-Door
  • LT Hatchback 4-Door

Engines covered

  • BATTERY EV (EV/BEV)

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

Payment & Security

Payment methods

  • American Express
  • Apple Pay
  • Bancontact
  • Google Pay
  • Maestro
  • Mastercard
  • PayPal
  • Shop Pay
  • Union Pay
  • Visa

Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.

Vehicle Safety Data

2019 Chevrolet Bolt EV Recalls & Complaints

NHTSA #18V57600030/08/2018Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

General Motors LLC (GM) is recalling certain 2018-2019 Chevrolet Equinox, Impala, Cruze, Volt and Bolt EV vehicles, GMC Terrain vehicles, Buick Lacrosse and Regal vehicles, Cadilla

Consequence

A reduction of braking performance can increase the risk of a crash.

Remedy

GM will notify owners, and dealers will bleed the vehicle's brake system, free of charge.

NHTSA #20V18400026/03/2020Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

General Motors LLC (GM) is recalling certain 2019-2020 Chevrolet Bolt EV vehicles. The door-handle cable inside the rear doors may be too long, allowing contact with the window wh

Consequence

If the rear door opens while driving, or the door handle fails to open the rear door, ther

Remedy

GM will notify owners, and dealers will replace the rear inside door-handle cables, free o

NHTSA #21V56000023/07/2021Component: ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

General Motors LLC (GM) is recalling certain 2017-2019 Chevrolet Bolt EV vehicles previously recalled under NHTSA recall number 20V-701. The high voltage battery could catch fire

Consequence

A battery fire increases the risk of injury.

Remedy

Owners are advised to take the following interim steps: Activate either the Hill Top Reser

NHTSA #22V93000015/12/2022Component: STRUCTURE:BODY:ROOF AND PILLARS

General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpe

Consequence

A vehicle fire can increase the risk of injury.

Remedy

Dealers will install metal foil at the carpet near the pretensioner exhaust, and install a

NHTSA #23V84500014/12/2023Component: STRUCTURE:BODY:ROOF AND PILLARS

General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. This recall includes certain vehicles previously repaired incorrectly under NHTSA recall number

Consequence

A fire increases the risk of injury.

Remedy

Dealers will inspect both front seat belt pretensioners and, if necessary, install metal f

TSB #11030974

This preliminary information communicates information about how to determine if a wheel and tires size change is available.

TSB #11030092

This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.

TSB #11030091

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11029950

This Preliminary information communicates to the field on how to diagnosis a GPS issue with the Telematic module with no DTC'ss

TSB #11029444

Certain vehicles may have been sold with a GM NACS Level 2 EV charging adapter (NACS to J1772) in which a quality issue was identified. Dealers are to provide the customer with the latest design charging adapter.

TSB #11027697

This Preliminary information communicates to the field on how to diagnosis a GPS issue with the Telematic module with no DTC's

TSB #11027601

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11026104

This service bulletin provides information on Tire Sidewall Irregularities.

Showing the 8 most recent of 519 technical service bulletins on file with NHTSA.

20190709Component: VISIBILITY/WIPERCrash reported3 injured

I EXPERIENCED EXTREME WINDSHIELD GLARE WHILE DRIVING MY NEW CHEVY BOLT AT MIDDAY ON A VERY SUNNY DAY. THE GLARE WAS MANAGEABLE AT FIRST, AS I APPROACHED AN INTERSECTION TO MAKE A

20221106Component: AIR BAGSCrash reported

collided with a deer at 45mph. enough force for airbag deployment. airbag attempted to deploy. I can smell igniter fumes and have smoke in the vehicle however the actual steering w

20210730Component: ELECTRICAL SYSTEM:12V/24V/48V BATTERYFire reported2 injured

The contact owned a 2019 Chevrolet Bolt EV. The contact stated that the vehicle was parked in the garage on the charger when the contact heard the vehicle's horn. The contact enter

20210803Component: UNKNOWN OR OTHERFire reported

Vehicle was driving in DRIVE mode, and began to surge as if it was regenerating hard (Felt as if downshifted quickly in a manual), which was odd since it was in DRIVE not LOW. Pull

Showing the 4 most serious of 239 complaints filed with NHTSA.

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