2016 Porsche Cayman Service and Repair Manual

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Factory-Grade Data

2016 Porsche Cayman service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • GT4 Coupe 2-Door
  • S Coupe 2-Door
  • GTS Coupe 2-Door
  • GTS Hatchback 2-Door
  • GT4 Hatchback 2-Door
  • Black Edition Hatchback 2-Door
  • Base Coupe 2-Door
  • S Hatchback 2-Door
  • Base Hatchback 2-Door

Engines covered

  • 3.8L 3800CC H6 GAS DOHC Naturally Aspirated
  • 3.4L 3436CC H6 GAS DOHC Naturally Aspirated
  • 2.7L 2706CC 165Cu. In. H6 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Porsche Cayman Recalls & Complaints

NHTSA #19V53300017/07/2019Component: AIR BAGS: AIR BAG/RESTRAINT CONTROL MODULE

Porsche Cars North America, Inc. (Porsche) is recalling certain 2016-2017 911 and Boxster, 2016 Cayman and Panamera vehicles. The air bag Electronic Control Unit (ECU) may have a defective power supp

Consequence

Deactivated air bags increase the risk of injury. Inadvertent deployment of the air bags increase t

Remedy

Porsche will notify owners, and dealers will install new software and replace the air bag ECU as nec

TSB #11032418

Parts information for parts withdrawal involving the door lock. The vehicles affected are ones that use the part number(s) mentioned in the attached PDF.

TSB #11032393

Parts information for parts withdrawal involving (992513031K) Shock absorber (spring cyl.). The vehicles affected are ones that use the part number mentioned.

TSB #11032387

Parts information for parts withdrawal involving the transmission oil. Part number 00004321012 is affected - the vehicles that use this part number should be included.

TSB #11032380

Parts information for Parts Withdrawal - Oil Pressure Sender. The vehicles affected are ones that use the part number PAB906060.

TSB #11032277

Parts information for parts withdrawal involving various parts. The vehicles affected are ones that use the part numbers mentioned. Part numbers: 0PD145703E, 0PD145703H, 0PD907123G, 0PD907123K

TSB #11032276

Parts information for parts withdrawal involving the high-voltage battery. The vehicles affected are ones that use the part numbers mentioned. 9J1915099AS, 9J1915100AS, and 9J1915100AQ

TSB #11032274

Parts information for parts withdrawal involving the transmission oil. The vehicles affected are ones that use the part number 00004330563

TSB #11030913

Symptom based workshop manual involving the Belt Lock Warning on Driver's Side Permanently Active in Conjunction with Fault Memory Entry with Regard to Belt Lock Switch "B101C07". The vehicles affected are listed in the attached PDF.

Showing the 8 most recent of 398 technical service bulletins on file with NHTSA.

20240916Component: EXTERIOR LIGHTING:TAIL LIGHTS

Tail lamps are prone to hairline cracks difficult to see, when driven in rain or car wash tail lamp floods and causes electrical system to short circuit resulting in death or accident in inclement wea

20240825Component: UNKNOWN OR OTHER

Engine stalls when stopped if not in sport mode. Electronic gauge display for oil level is confusing and shows low oil level in green, causing the user to add oil when it is full. Steering rubs and kn

20240825Component: FUEL/PROPULSION SYSTEM

Engine stalls when stopped if not in sport mode. Electronic gauge display for oil level is confusing and shows low oil level in green, causing the user to add oil when it is full. Steering rubs and kn

20240825Component: STEERING

Engine stalls when stopped if not in sport mode. Electronic gauge display for oil level is confusing and shows low oil level in green, causing the user to add oil when it is full. Steering rubs and kn

20220627Component: VISIBILITY/WIPER

Windshield washer hose has snapped at the hood hinge which is preventing clearing of the windsheild of debris and obscuring forward visibility. This part was replaced by the dealer in 2016 during the

Showing the 5 most serious of 12 complaints filed with NHTSA.

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