2016 Chevrolet Volt Service and Repair Manual

4.7 · Trusted by 14,000+ mechanics & DIYers
Regular price $49.99 USD
  • Lightning-Fast Downloads
    Optimized files — even slow connections handle it
  • Instant Search & Navigation
    Jump to any procedure or spec with one click
  • Print One or All Pages
    Bring only the pages you need to the shop
  • Covers Every System & Component
    Every procedure for the 2016 Chevrolet Volt
Sample Preview

Unlock the Full Manual

Complete repair procedures
Wiring diagrams & schematics
Torque specifications
Full search & bookmarks
$49.99
Buy 2+ Manuals, Save 20% Discount applied automatically at checkout
20% OFF
Secure Checkout
No Subscriptions
Factory-Grade Data

2016 Chevrolet Volt service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Premier Hatchback 4-Door
  • LTZ Hatchback 4-Door
  • LT Hatchback 4-Door

Engines covered

  • 1.5L 1490CC 91Cu. In. l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

Payment & Security

Payment methods

  • American Express
  • Apple Pay
  • Bancontact
  • Google Pay
  • Maestro
  • Mastercard
  • PayPal
  • Union Pay
  • Visa

Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.

Vehicle Safety Data

2016 Chevrolet Volt Recalls & Complaints

NHTSA #17V62100005/10/2017Component: AIR BAGS:FRONTAL

General Motors LLC (GM) is recalling certain 2015-2016 GMC Canyon and Chevrolet Colorado, and 2016 Chevrolet Volt vehicles. The driver's frontal air bag may improperly inflate dur

Consequence

An improperly inflated air bag increases the risk of injury in a crash.

Remedy

GM will notify owners, and dealers will replace the driver's frontal air bag module, free

TSB #11030974

This preliminary information communicates information about how to determine if a wheel and tires size change is available.

TSB #11030092

This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.

TSB #11030091

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11027601

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11026104

This service bulletin provides information on Tire Sidewall Irregularities.

TSB #11025755

This Preliminary Information communication provides information to the technician about vehicles that have had multiple repair attempts that are being performed on customers vehicles that exhibit vibration conditions without utilizing the s

TSB #11024324

This Warranty Administration service bulletin provides Lithium-Ion battery Exchange Process and Transaction Submission information.

TSB #11023365

This Warranty Administration service bulletin provides Lithium-Ion battery Exchange Process and Transaction Submission information.

Showing the 8 most recent of 1332 technical service bulletins on file with NHTSA.

20200115Component: SERVICE BRAKESCrash reported1 injured

TL* THE CONTACT OWNED A 2016 CHEVROLET VOLT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE MESSAGE SERVICE STABILITRAK SUDDENLY DISPLAYED. THE BRAKE PEDAL WAS STI

20200115Component: ELECTRONIC STABILITY CONTROL (ESC)Crash reported1 injured

TL* THE CONTACT OWNED A 2016 CHEVROLET VOLT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE MESSAGE SERVICE STABILITRAK SUDDENLY DISPLAYED. THE BRAKE PEDAL WAS STI

20200115Component: STEERINGCrash reported1 injured

TL* THE CONTACT OWNED A 2016 CHEVROLET VOLT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE MESSAGE SERVICE STABILITRAK SUDDENLY DISPLAYED. THE BRAKE PEDAL WAS STI

20240916Component: ELECTRICAL SYSTEM:PROPULSION SYSTEMCrash reported

The contact owns a 2016 Chevrolet Volt. The contact stated that while the daughter was driving in reverse the warning message "Reduced Propulsion" had displayed and suddenly the po

Showing the 4 most serious of 282 complaints filed with NHTSA.

All Model Years

Other Years of the Chevrolet Volt

Need a manual for a different year? Browse every Chevrolet Volt we cover.

Explore More

More Chevrolet Models

Browse service and repair manuals for other Chevrolet models in our catalog.