2012 Chevrolet Volt Service and Repair Manual

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Factory-Grade Data

2012 Chevrolet Volt service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Hatchback 4-Door

Engines covered

  • 1.4L 1398CC 85Cu. In. l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2012 Chevrolet Volt Recalls & Complaints

NHTSA #13V27100027/06/2013Component: ELECTRONIC STABILITY CONTROL (ESC)

General Motors (GM) is recalling certain model year 2012 Chevrolet Volt vehicles manufactured March 1, 2012, through April 17, 2012. Due to a brake pressure modulator valve proble

Consequence

If the brakes lock up it could cause a loss of steering control and/or a lengthened distan

Remedy

General Motors will notify owners, and dealers will install a new brake pressure modulator

TSB #11030974

This preliminary information communicates information about how to determine if a wheel and tires size change is available.

TSB #11030092

This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.

TSB #11030091

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11027601

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

TSB #11026104

This service bulletin provides information on Tire Sidewall Irregularities.

TSB #11025755

This Preliminary Information communication provides information to the technician about vehicles that have had multiple repair attempts that are being performed on customers vehicles that exhibit vibration conditions without utilizing the s

TSB #11024955

This engineering informational bulletin provides process for a GM engineering study on curtain Takata Airbag Steering Wheel Modules and needs the used Takata airbags to be returned to GM.

TSB #11024324

This Warranty Administration service bulletin provides Lithium-Ion battery Exchange Process and Transaction Submission information.

Showing the 8 most recent of 1848 technical service bulletins on file with NHTSA.

20120130Component: EXTERIOR LIGHTINGCrash reported2 injured

TL* THE CONTACT OWNS A 2012 CHEVROLET VOLT. THE CONTACT STATED THAT THE REAR REVERSE LIGHT WOULD NOT ILLUMINATE BRIGHT ENOUGH TO DETERMINE HOW CLOSE THE VEHICLE WAS TO A WALL OR A

20190617Component: AIR BAGSCrash reported1 injured

PASSENGER SIDE AIR BAG / SEAT SENSOR MALFUNCTIONED SHORTLY AFTER PURCHASING THE VEHICLE. SEEN MANY OTHER COMPLAINANTS EXACTLY THE SAME ISSUE. GOT IN A CAR ACCIDENT AND MY PASSENGER

20190617Component: ELECTRICAL SYSTEMCrash reported1 injured

PASSENGER SIDE AIR BAG / SEAT SENSOR MALFUNCTIONED SHORTLY AFTER PURCHASING THE VEHICLE. SEEN MANY OTHER COMPLAINANTS EXACTLY THE SAME ISSUE. GOT IN A CAR ACCIDENT AND MY PASSENGER

20160520Component: AIR BAGSCrash reported1 injured

I WAS TRAVELING ON A STRAIGHT CITY STREET WHEN I WAS STRUCK BY A VEHICLE COMING OFF A SIDE STREET THAT HAD LOST CONTROL OF THEIR CAR. I WAS HIT ON THE DRIVERS SIDE DOOR. I WAS GOIN

Showing the 4 most serious of 356 complaints filed with NHTSA.

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