2005 Chevrolet Suburban 1500 Service and Repair Manual

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Factory-Grade Data

2005 Chevrolet Suburban 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Z71 Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • LS Sport Utility 4-Door
  • LT Sport Utility 4-Door

Engines covered

  • 5.3L 5328CC 325Cu. In. V8 FLEX OHV Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 Chevrolet Suburban 1500 Recalls & Complaints

NHTSA #07E10600017/12/2007Component: WHEELS:HUB

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN J

Consequence

WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy

FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Showing the 8 most recent of 130 technical service bulletins on file with NHTSA.

20170626Component: SERVICE BRAKESCrash reported

I HAD A RUSTED BRAKE LINE (DRIVER SIDE FRONT) FAIL JUNE 25TH, 2017. THIS TRUCK IS 12 YEARS OLD AND HAS LESS THAN 90,000 MILES. IMMEDIATELY ALL BRAKING WAS LOST AND THE PEDAL PUSHED

20060921Component: AIR BAGSCrash reported

VEHICLE WAS IN SHOP ONE TIME ALL READY BECAUSE AIR BAG LIGHT CAME ON. TOOK IN FOR SERVICE THEY SAID LOOSE GROUND ALL FIXED. THEN ON 9/11/2006 I WAS INVOLVED IN AN ACCIDENT. A

20141009Component: SERVICE BRAKESFire reported

FRONT BRAKE LINE FAILURE/BRAKE LINE RUPTURE. 6 MONTHS AGO IT WAS THE REAR BRAKE LINE FAILURE/RUPTURE. BRAKE FLUID CAUSED SMOKE AND SMALL FIRE ON THE EXHAUST HEADERS. *TR

20120918Component: EXTERIOR LIGHTING:BRAKE LIGHTSFire reported

TL* THE CONTACT OWNS A 2005 CHEVROLET SUBURBAN 1500. THE CONTACT STATED THAT THE SOCKET AND WIRES FOR THE REAR BRAKE LIGHT WERE MELTED. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR IN

Showing the 4 most serious of 102 complaints filed with NHTSA.

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