2004 Dodge Ram 1500 Service and Repair Manual

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Factory-Grade Data

2004 Dodge Ram 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SLT Crew Cab Pickup 4-Door
  • SRT-10 Standard Cab Pickup 2-Door
  • Laramie Standard Cab Pickup 2-Door
  • Laramie Crew Cab Pickup 4-Door
  • ST Standard Cab Pickup 2-Door
  • ST Crew Cab Pickup 4-Door
  • SLT Standard Cab Pickup 2-Door

Engines covered

  • 4.7L 287Cu. In. V8 FLEX SOHC Naturally Aspirated
  • 4.7L 287Cu. In. V8 GAS SOHC Naturally Aspirated
  • 5.7L 345Cu. In. V8 GAS OHV Naturally Aspirated
  • 8.3L 8275CC 505Cu. In. V10 GAS OHV Naturally Aspirated
  • 3.7L 226Cu. In. V6 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 Dodge Ram 1500 Recalls & Complaints

NHTSA #16V35200024/05/2016Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain mode

Consequence

These vehicles are equipped with certain air bag inflators assembled as part of the passenger fronta

Remedy

Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will no

NHTSA #10E04000023/08/2010Component: WHEELS:HUB

FEDERAL-MOGUL IS RECALLING CERTAIN CARQUEST, NATIONAL, AND PERCISION BRAND WHEEL HUB ASSEMBLIES, P/NOS 515073 AND 515073, SOLD FOR USE AS REPLACEMENT EQUIPMENT ON MODEL YEAR 2002 THROUGH 2008 DODGE RA

Consequence

A VEHICLE CRASH CAN OCCUR IF THE WHEEL SEPARATES FROM THE VEHICLE.

Remedy

FEDERAL-MOGUL WILL NOTIFY OWNERS OF RECORD AND TECHNICIANS WILL REPLACE THE AFFECTED HUB ASSEMBLIES

NHTSA #04V22100006/05/2004Component: EQUIPMENT:OTHER:LABELS

THE VEHICLE CERTIFICATION LABEL ON SOME PICKUP TRUCKS LISTS INCORRECT TIRE, WHEEL, AND RECOMMENDED INFLATION PRESSURE INFORMATION WHICH DOES NOT CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SA

Consequence

INSTALLING THE INCORRECT TIRE/RIM SIZES AND LOADING THE VEHICLE TO THE WEIGHTS SHOWN ON THE LABEL CA

Remedy

OWNERS WILL BE PROVIDED WITH VEHICLE CERTIFICATION LABEL OVERLAYS CONTAINING THE CORRECTED INFORMATI

NHTSA #03V50300004/12/2003Component: POWER TRAIN:AUTOMATIC TRANSMISSION

ON CERTAIN PICKUP TRUCKS, THE TRANSFER CASE TO TRANSMISSION ATTACHING FASTENERS MAY NOT BE TIGHTENED CORRECTLY. THIS COULD CAUSE THE TRANSMISSION ADAPTER OR TRANSFER CASE HOUSING TO CRACK AND LEAK FL

Consequence

CONTINUED OPERATION CAN RESULT IN PROPELLER SHAFT SEPARATION AND DAMAGE TO FUEL SYSTEM COMPONENTS, W

Remedy

DEALERS WILL RETIGHTEN THE TRANSFER CASE TO TRANSMISSION FASTENERS. OWNER NOTIFICATION BEGAN ON DECE

NHTSA #10E01300003/05/2010Component: STEERING:GEAR BOX:SHAFT PITMAN

FABTECH IS RECALLING CERTAIN AFTERMARKET REPLACEMENT PITMAN ARMS, P/NOS. FTS93001 AND FT44039, INSTALLED FOR USE ON CERTAIN 2003 THROUGH 2008 DODGE 2500 4WD, 3500 4WD, AND 1500 4WD MEGA CAB VEHICLES.

Consequence

STEERING LOSS COULD RESULT IN A VEHICLE CRASH POSSIBLY RESULTING IN PROPERTY DAMAGE, INJURY OR DEATH

Remedy

FABTECH WILL NOTIFY OWNERS AND AUTHORIZED INSTALLERS WILL INSPECT FOR DEFECTIVE PITMAN ARM AND REPLA

TSB #11010205

Plate - Planetary

TSB #10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10223762

Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)

TSB #10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10220471

Mechanical rocker arm, intake, 1.7 ratio.

TSB #10191442

Mechanical rocker arm, intake, 1.7 ratio.

TSB #10191455

Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only.

TSB #10191460

Valve Body. These may cause over drive cycling.

Showing the 8 most recent of 40 technical service bulletins on file with NHTSA.

20151204Component: AIR BAGSCrash reportedFire reported1 injured

TL* THE CONTACT OWNED A 2004 DODGE RAM 1500. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, ANOTHER VEHICLE CRASHED HEAD ON AND CAUSED THE CONTACTS VEHICLE TO CATCH ON FIRE. THE AIR BA

20041214Component: SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINTCrash reportedFire reported1 injured

DRIVING NORTHBOUND ON THE 101 FREEWAY IN THE FAR RIGHT LANE CHANGED TO THE CENTER LANE ON DRY ASPHALT PASS A SLOWER MOVING CAR AND HEARD A LOUD NOISE. FACE IMPACTED THE STEERING WHEEL .DON,T RECALL A

20041214Component: STEERING:LINKAGES:TIE ROD ASSEMBLYCrash reportedFire reported1 injured

DRIVING NORTHBOUND ON THE 101 FREEWAY IN THE FAR RIGHT LANE CHANGED TO THE CENTER LANE ON DRY ASPHALT PASS A SLOWER MOVING CAR AND HEARD A LOUD NOISE. FACE IMPACTED THE STEERING WHEEL .DON,T RECALL A

20041214Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTORCrash reportedFire reported1 injured

DRIVING NORTHBOUND ON THE 101 FREEWAY IN THE FAR RIGHT LANE CHANGED TO THE CENTER LANE ON DRY ASPHALT PASS A SLOWER MOVING CAR AND HEARD A LOUD NOISE. FACE IMPACTED THE STEERING WHEEL .DON,T RECALL A

20041214Component: POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFTCrash reportedFire reported1 injured

DRIVING NORTHBOUND ON THE 101 FREEWAY IN THE FAR RIGHT LANE CHANGED TO THE CENTER LANE ON DRY ASPHALT PASS A SLOWER MOVING CAR AND HEARD A LOUD NOISE. FACE IMPACTED THE STEERING WHEEL .DON,T RECALL A

Showing the 5 most serious of 1363 complaints filed with NHTSA.

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