1996 Dodge Ram 1500 Service and Repair Manual

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Factory-Grade Data

1996 Dodge Ram 1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Extended Cab Pickup 2-Door
  • Base Standard Cab Pickup 2-Door
  • Runner Standard Cab Pickup 2-Door
  • Custom Standard Cab Pickup 2-Door
  • Lujo Standard Cab Pickup 2-Door

Engines covered

  • 5.9L 360Cu. In. V8 GAS OHV Naturally Aspirated
  • 3.9L 3906CC 239Cu. In. V6 GAS OHV Naturally Aspirated
  • 5.2L 5211CC 318Cu. In. V8 CNG OHV Naturally Aspirated
  • 5.2L 5211CC 318Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1996 Dodge Ram 1500 Recalls & Complaints

NHTSA #06E02400015/03/2006Component: ENGINE AND ENGINE COOLING

CERTAIN REPLACEMENT K&N FUEL PERFORMANCE KITS, P/NOS. 57-1509, 57-1511, 57-1511-1, 57-1517, 57-1517-1, 57-1527, AND 57-1530. ALSO, A SMALL PERCENTAGE OF THESE KITS WERE SOLD UNDER THE MOPAR PERFORMAN

Consequence

A JAMMED OPEN THROTTLE COULD CAUSE UNINTENDED ACCELERATION OF THE VEHICLE, POSSIBLY RESULTING IN A C

Remedy

K&N WILL PROVIDE OWNERS WITH A FREE REPAIR KIT ALONG WITH REPAIR INSTRUCTIONS. THE RECALL BEGAN ON

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces

TSB #10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

TSB #10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

TSB #10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

TSB #10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

TSB #10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

TSB #10139596

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement pl

Showing the 8 most recent of 9 technical service bulletins on file with NHTSA.

20000803Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEMCrash reportedFire reported2 fatalities

THIS TRUCK BURNED FROM THE BACK END MY SON WAS DRIVING AND WENT OFF THE ROAD ON THE RIGHT SIDE AND WHEN HE RETURNED TO PAVEMENT THE TRUCK WENT SIDEWAYS DOWN THE ROAD AND THEN WENT OFF ON THE LEFT SIDE

20070713Component: TIRES:TREAD/BELTCrash reported2 injured

THE REAR LEFT TIRE ON OUR PICKUP TRUCK BLEW THE TREAD LAYER OFF DOWN TO THE CORE OF THE TIRE. THE PICKUP HAD ABS BRAKES, BUT WITHOUT THE TREAD ON THE TIRE, CONTROL OF THE VEHICLE WAS COMPLETELY LOST,

20070514Component: LATCHES/LOCKS/LINKAGES:HOOD:LATCHCrash reported1 injured

WHILE DRIVING HOME FROM WORK ON 2/5/2007 THE HOOD ON THE 1996 DODGE RAM P/U FLEW OPEN, CAUSING ME TO LOSE CONTROL OF THE VEHICLE. JUST MISSING A BUS, THEN COMING TO A STOP AFTER HITTING THE CURB. T

20060111Component: SERVICE BRAKES, HYDRAULICCrash reported1 injured

1996 DODGE 1500 BRAKES FAILED. *TS WHILE BRAKING AT A TOLL BOOTH THE VEHICLE BRAKES FAILED AND RESULTED IN THE VEHICLE HITTING THE REAR OF ANOTHER VEHICLE. THE CONSUMER VEHICLE SUSTAINED DAMAGE TO

20050328Component: AIR BAGSCrash reported1 injured

CONSUMER'S VEHICLE WAS INVOLVED IN A T-BONE COLLISION AT 40 MPH, AND THE AIR BAGS WERE DELAYED 3 SECONDS OR MORE BEFORE DEPLOYING. THIS CAUSED CONSUMER'S HEAD TO HIT THE STEERING WHEEL, AND SUSTA

Showing the 5 most serious of 407 complaints filed with NHTSA.

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