2002 Mercedes-Benz CL500 Service and Repair Manual

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Factory-Grade Data

2002 Mercedes-Benz CL500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Coupe 2-Door

Engines covered

  • 5.0L 4973CC V8 GAS SOHC Naturally Aspirated
  • 5.0L 4966CC V8 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2002 Mercedes-Benz CL500 Recalls & Complaints

No active recalls The 2002 Mercedes-Benz CL500 has no recalls on file with NHTSA.
TSB #11032875

Complaint There are several types of complaint about noises or poor windshield wiper wiping performance: A: Wiper blades squeaking, chattering, shuddering B: The windshield is not wiped completely (streaking) C: During the downward movement

TSB #11031580

Complaint Headlamp, front fog lamp leaky or fogged. Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compe

TSB #11029959

Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compen

TSB #11029062

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment o

TSB #11029025

Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compen

TSB #11028989

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment o

TSB #11019018

Complaint Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end). The clunk is heard once when changing from forward to reverse (and vice versa). Note: Sound file in attachment Cause If the

TSB #11017500

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment o

Showing the 8 most recent of 23 technical service bulletins on file with NHTSA.

02/05/20Component: ENGINEFire reported

TL* THE CONTACT OWNS A 2002 MERCEDES BENZ CL500. WHILE DRIVING 50 MPH, SMOKE APPEARED NEAR THE REAR OF THE VEHICLE. THE CONTACT CONTINUED TO DRIVE AND THE ACTIVE BODY CONTROL (ABC) WARNING LIGHT ILLUMINATED. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE ABC HIGH PRESSURE DISTRIBUTION HOSE NEEDED TO BE REPLACED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V263000 (ENGINE AND ENGINE COOLING, SUSPENSION). THE VIN AND FAILURE MILEAGE WERE UNKNOWN.

01/08/20Component: SUSPENSIONFire reported

TL* THE CONTACT OWNS A 2002 MERCEDES BENZ CL500. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, SMOKE STARTED TO EMIT FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THERE WAS FLUID LEAKING FROM THE ACTIVE BODY CONTROL MODULE. THE CONTACT WAS A CERTIFIED MECHANIC WHO REPLACED AN O-RING. HOWEVER, THE FAILURE RECURRED. IN ADDITION, THE DRIVE CAREFUL WARNING LIGHT REMAINED ILLUMINATED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

08/28/20Component: SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLINGFire reported

WHILE DRIVING MY 2002 MERCEDES CL500, I NOTICED SMOKE COMING FROM THE ENGINE BAY AND THE SMELL OF SOMETHING BURNING. UPON INSPECTION IT WAS DISCOVERED THAT A HYDRAULIC SUSPENSION HOSE RUPTURED AND SPRAYED FLUID ONTO A CATALYTIC CONVERTER. THIS RESULTED IN A LARGE AMOUNT OF SMOKE AND SMALL FLAMES STARTING TO APPEAR RIGHT BEFORE THE PASSENGER SIDE ENGINE BAY WAS HOSED DOWN WITH WATER. THE MERCEDES DEALERSHIP ADVISED THIS WAS A KNOWN ISSUE AND A RECALL WAS ISSUED/PERFORMED BACK IN 2005/2007. MERCEDES ADVISED ME NO FURTHER WORK WOULD BE DONE UNDER THE RECALL. I AM REPORTING THIS TO NHTSA AS

04/20/20Component: ELECTRICAL SYSTEM,LANE DEPARTURE,FORWARD COLLISION AVOIDANCE

The Main Information center they notifies you of 99% of what is going on with the car stopped working completely. Can’t tell how Fast the car is moving or the RPM this also included the entire instrument cluster, In addition to that the battery and electric system just quits even Though the connections are tight. The battery Also drains quickly as A Result Even though the alternator works and the battery is new. I had the entire car shut off for no obvious cause. While I was driving. But because The entire dash is dead I can’t see if there is something else happening. Looked at fu

05/27/20Component: ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2002 MERCEDES BENZ CL500. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 45 MPH, THE INSTRUMENT PANEL FAILED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE INSTRUMENT CLUSTER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS UNKNOWN.

04/04/20Component: SUSPENSION,ELECTRICAL SYSTEM

I HAVE A MERCEDES CL500 WHILE DRIVING THE CAR THE LIGHTS IN THE SPEEDOMETER EVERYTHING WENT OUT I HAD TO CHECK IT WHEN I GOT HOME I WAS ABLE TO GET SPEEDOMETER WORKING AGAIN GAS GAUGE BY REPLACING FUSE THE LIGHTS IN THE BACKGROUND ARE STILL NOT WORKING ALSO I HAVE AN ISSUE WITH THE VEHICLE ACTIVE BODY CONTROL I HAVE A LEAK SUSPENSION GOES ALL THE WAY DOWN I WOULD LIKE TO KNOW IF THERE IS A RECALL TO GET THIS FIXED AND HOW I GO ABOUT THIS.

03/10/20Component: ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2002 MERCEDES BENZ CL500. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE INSTRUMENT PANEL FAILED TO ILLUMINATE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 122,000. THE VIN WAS NOT AVAILABLE.

01/14/20Component: SUSPENSION

TL* THE CONTACT OWNS A 2002 MERCEDES BENZ CL500. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE FRONT OF THE VEHICLE WAS ABNORMALLY LOWERING TO THE GROUND. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HYDRAULIC POWER STEERING NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 122,000.

Showing the 8 most serious of 12 complaints filed with NHTSA.

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