2002 BMW M5 Service and Repair Manual

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Fits the 2002 M5 — Base Sedan 4-Door ·
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2002 BMW M5 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door

Engines covered

  • 4.9L 4941CC 302Cu. In. V8 GAS DOHC Naturally Aspirated
  • 5.0L 4941CC V8 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #17V04700020/01/2017Component: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

BMW of North America, LLC (BMW) is recalling certain 2000-2002 BMW 320i, 323i, 325i, 325xi, 330i, 330xi, 323Ci, 325Ci, 330Ci, M3, 323iT, 325iT and 325xiT vehicles, 2001-2002 525i, 530i, 540i, M5, 525i

Consequence

In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could

Remedy

Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify

TSB #10249437

The basic conditions for initializing the power windows are not met.

TSB #10244237

Functional noises (squealing/honking) when braking shortly before the vehicle comes to a stop. CAUSE Material-

TSB #10225126

Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.

TSB #10225107

Coolant is leaking from under the car which is equipped with the S63 engine. A low coolant warning might also be displayed (CC Message ID166).

TSB #10057534

BMW: RUNNING NOISES HEARD WHEN BRAKES ARE APPLIED, WITH HIGH BRAKE LOADS; THROUGH WHEEL OPENING, VISIBLE CRACKS CAN BE SEEN IN BRAKE DISCS AND STEERING WHEEL TORSIONAL VIBRATES WHEN APPLYING BRAKES. *PE

TSB #10040853

BMW: A GRINDING NOISE IS COMING FROM THE DIFFERENTIAL DURING SLOW CORNERING. WHEN TURNING A SLIP/STICK EFFECT IS CREATED ON THE LINING AND STEEL DISCS INCORPORATED IN THE DIFFERENTIAL CLUTCH CAUSES A GRINDING NOISE. *RM

TSB #10037025

BMW: PROCEDURE FOR DETERMINING AND REPLACING INCANDESCENT AND HALOGEN LIGHT BULBS UNDER WARRANTY. *RM

TSB #10033130

BMW VEHICLES: FUEL LEVEL SENSOR REPAIRS. WHERE IT IS NECESSARY TO REPLACE THE RIGHT OR THE LEFT SIDE FUEL LEVEL SENSOR DUE TO A FAILURE, THE ENTIRE PUMP AND HOUSING OR DELIVERY UNIT (SUCTION JET ASSEMBLY) DO NOT NEED TO BE REPLACED AS WELL.

Showing the 8 most recent of 9 technical service bulletins on file with NHTSA.

20150112Component: SEATS1 injured

WHILE MOVING THE SEAT FORWARD (VALET MOVED IT BACK) WE FOUND THAT THE SEATS TWISTED; IN OUR CASE, THE OUTER SIDE OF THE SEAT BOTTOM MOVED FURTHER THAN THE INNER SIDE, CAUSING THE SEATS TO TWIST TOWARD

20080616Component: VISIBILITY1 injured

MY REAR VIEW MIRROR FAILED AND LEAKED A SUBSTANCE WHICH DRIPPED ONTO MY SHIFT LEVER. UNKNOWINGLY I PLACED MY HAND ON THE LEVER AND WAS CONTAMINATED. I ALSO WAS BREATHING THE VAPORS WHICH SMELLED SOMEW

20190801Component: STRUCTURE:BODY

THERE ARE NO POWER MODIFICATIONS TO MY VEHICLE, I JUST RECENTLY INSTALLED A LOWER MILEAGE ENGINE, ALONG WITH ALL OF THE PARTS SURROUNDING THE ENGINE AND TRANSMISSION (IE CLUTCH, FLYWHEEL, THROWOUT BEA

Showing the 3 most serious of 7 complaints filed with NHTSA.

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