1999 Saturn SL Service and Repair Manual

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Factory-Grade Data

1999 Saturn SL service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Sedan 4-Door

Engines covered

  • 1.9L 116Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1999 Saturn SL Recalls & Complaints

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

TSB #10233369

This service bulletin revision provides a repair procedure to Remove Debris from Evaporator Case, Disinfect evaporator or Apply Cooling coil coating and install blower motor control module to correct a customer concern of A/C Odor at start-

TSB #10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

TSB #10190934

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers. Some customers may comment that one or more of their vehicle's underbody components are showing some form o

TSB #10190933

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers. Some customers may comment that one or more of their vehicle's underbody components are showing some form o

TSB #10190932

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels. GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's

TSB #10190931

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels. GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's

TSB #10171318

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #10170494

This informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with Theftlock.

Showing the 8 most recent of 20 technical service bulletins on file with NHTSA.

20140711Component: ELECTRICAL SYSTEM:IGNITIONCrash reported4 injured

TL* THE CONTACT OWNS A 1999 SATURN SL. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKES WERE APPLIED TO PREVENT FROM CRASHING INTO ANOTHER VEHICLE THAT HAD DISOBEYED THE STOP SIG

20140711Component: AIR BAGSCrash reported4 injured

TL* THE CONTACT OWNS A 1999 SATURN SL. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKES WERE APPLIED TO PREVENT FROM CRASHING INTO ANOTHER VEHICLE THAT HAD DISOBEYED THE STOP SIG

20140711Component: ELECTRICAL SYSTEMCrash reported4 injured

TL* THE CONTACT OWNS A 1999 SATURN SL. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKES WERE APPLIED TO PREVENT FROM CRASHING INTO ANOTHER VEHICLE THAT HAD DISOBEYED THE STOP SIG

20090205Component: POWER TRAIN:MANUAL TRANSMISSIONCrash reported1 injured

THERE ARE PINS HOLDING TOGETHER THE DIFFERENTIAL IN MANUAL AND STANDARD TRANSMISSIONS. THIS PIN GETS WORN OUT AND FALLS OUT OF PLACE CAUSING THE DIFFERENTIAL GEARS TO EXPLODE OUT OF THE BOTTOM OF THE

20061110Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported1 injured

I WAS INVOLVED IN A REAR END COLLISION TO MY 1999 SL1 SATURN SEDAN THAT CAUSED THE REAR SEAT TO COLLAPSE SO THAT I WAS PRONE AFTER THE ACCIDENT AND NEITHER AIR BAG DEPLOYED (DRIVER OR PASSENGER). *NM

Showing the 5 most serious of 232 complaints filed with NHTSA.

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