1994 Saturn SL Service and Repair Manual

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Factory-Grade Data

1994 Saturn SL service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Sedan 4-Door

Engines covered

  • 1.9L 116Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1994 Saturn SL Recalls & Complaints

NHTSA #99V04500012/03/1999Component: SEATS

VEHICLE DESCRIPTION: PASSENGER VEHICLES. SOME FRONT SEAT BACK RECLINER GEAR TEETH MAY WEAR EXCESSIVELY THROUGH REPEATED USE, AND COULD CAUSE THE SEAT BACK TO SLIP PARTIALLY REARWARD WHEN FORCE IS AP

Consequence

IF THIS HAPPENS WHILE THE VEHICLE IS BEING DRIVEN, IT COULD CAUSE A LOSS OF CONTROL, INCREASING THE

Remedy

DEALERS WILL REPLACE THE FRONT SEAT RECLINER MECHANISMS.

TSB #10233362

This service bulletin revision provides a repair procedure to Remove Debris from Evaporator Case, Disinfect evaporator or Apply Cooling coil coating and install blower motor control module to correct a customer concern of A/C Odor at start-

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

20010530Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reportedFire reported1 injured

WHILE DRIVING AT 55 MPH STEPPED ON BRAKE PEDAL AND VEHICLE DID NOT STOP, NOR REDUCED SPEED. VEHICLE ROLLED OVER THREE TIMES. AFTER THAT MASTER CYLINDER DID NOT WORK. *AK CONSUMER STATES VEHICLE ALS

20010530Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDERCrash reportedFire reported1 injured

WHILE DRIVING AT 55 MPH STEPPED ON BRAKE PEDAL AND VEHICLE DID NOT STOP, NOR REDUCED SPEED. VEHICLE ROLLED OVER THREE TIMES. AFTER THAT MASTER CYLINDER DID NOT WORK. *AK CONSUMER STATES VEHICLE ALS

19960703Component: SEATSCrash reported3 injured

STOPPED AT STOP LIGHT AND HIT AT (45) MPH FROM THE REAR AND BOTH FRONT SEATS BROKE. PLEASE DESCRIBE DETAILS. *AK

19951207Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported3 injured

VEHICLE REARENDED WHILE STOPPED; DRIVER AND FRONT PASSENGER BUCKET SEAT REST FLIPPED FLAT ONTO BACK SEATS. TT

20030625Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported2 injured

DRIVER SEAT LATCH BROKE WHEN REAR ENDED BY ANOTHER CAR WHILE SITTING AT A STOP LIGHT CAUSING THE SEAT TO RECLINE. IN THE LOWERED POSITION MY WIFE,WHO WAS IN THE BACK SEAT,WAS FORCED FORWARD BY THE IMP

Showing the 5 most serious of 376 complaints filed with NHTSA.

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