1995 Saturn SL Service and Repair Manual

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Factory-Grade Data

1995 Saturn SL service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Sedan 4-Door

Engines covered

  • 1.9L 116Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1995 Saturn SL Recalls & Complaints

NHTSA #94V17000014/09/1994Component: STEERING:GEAR BOX (OTHER THAN RACK AND PINION)

THE STEERING GEAR PINION SHAFT WAS IMPROPERLY HEAT TREATED CAUSING THE SHAFT TO FRACTURE DURING VEHICLE OPERATION.

Consequence

FRACTURE OF THE STEERING GEAR PINION SHAFT CAUSES COMPLETE LOSS OF STEERING CONTROL WHICH CAN RESULT

Remedy

DEALERS WILL REPLACE THE MANUAL STEERING ASSEMBLY.

NHTSA #99V04500012/03/1999Component: SEATS

VEHICLE DESCRIPTION: PASSENGER VEHICLES. SOME FRONT SEAT BACK RECLINER GEAR TEETH MAY WEAR EXCESSIVELY THROUGH REPEATED USE, AND COULD CAUSE THE SEAT BACK TO SLIP PARTIALLY REARWARD WHEN FORCE IS AP

Consequence

IF THIS HAPPENS WHILE THE VEHICLE IS BEING DRIVEN, IT COULD CAUSE A LOSS OF CONTROL, INCREASING THE

Remedy

DEALERS WILL REPLACE THE FRONT SEAT RECLINER MECHANISMS.

NHTSA #94V21700008/11/1994Component: POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)

THE AUTOMATIC TRANSAXLE PARK LOCK CABLE ASSEMBLY WAS IMPROPERLY ADJUSTED MAKING IT POSSIBLE TO SHIFT FROM THE "PARK" POSITION WITH THE IGNITION KEY REMOVED, OR REMOVE THE IGNITION KEY WITH THE SHIFT L

Consequence

CONSEQUENCE OF NON-COMPLIANCE: UNINTENDED VEHICLE MOVEMENT CAN OCCUR WHICH COULD RESULT IN AN ACCID

Remedy

CONSUMERS ARE BEING ASKED TO INSPECT THE PARK LOCK CABLE. IF IT DOES NOT PERFORM CORRECTLY, DEALERS

TSB #10233364

This service bulletin revision provides a repair procedure to Remove Debris from Evaporator Case, Disinfect evaporator or Apply Cooling coil coating and install blower motor control module to correct a customer concern of A/C Odor at start-

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

TSB #631244

GENERAL MOTORS VEHICLES AND TRUCKS: SUBJECT REGARDING, 2002 AND PRIOR PASSENGER CARS AND TRUCKS, CHEMICAL DAMAGE TO EXTERIOR POLYCARBONATE HEADLAMP LENSES. *SLC UPDATED *EH UPDATED 3/30/11. HEADLAMP LENS OVERHEATING WHEN COVERED AND CHEMICA

19960528Component: AIR BAGS:FRONTALCrash reportedFire reported

CONSUMER HAD A FRONT-END COLLISON AND AIR BAG INFLATED A LITTLE, THEN CAUGHT ON FIRE, CAUSING CONSUMER 1ST AND 2ND DEGREE BURNS ON LEFT HAND. *AK

20010116Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported3 injured

WAS AT A STOP LIGHT WHEN ANOTHER VEHICLE REARENDED SATURN. UPON IMPACT, DRIVER'S SEAT COLLAPSED BACKWARDS. VEHICLE LURCHED FORWARD & HIT VEHICLE IN FRONT. DRIVER'S HEAD HIT SEAT'S HEAD REST. EMERGEN

19980410Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported3 injured

BUCKET SEAT BACKS COLLAPSED WHEN COLLISION OCCURRED, CAUSING INJURY.

19960429Component: STEERING:HYDRAULIC POWER ASSIST SYSTEMCrash reported3 injured

VEHICLE HIT BROASIDE BY ANOTHER VEHICLE. LOST CONTROL, RESULTING IN AN ACCIDENT/INJURIES. *AK

20000814Component: TIRES:TREAD/BELTCrash reported2 injured

I WAS TRAVELING ON THE FREEWAY AT 65 MILES PER HOUR. THE ROAD CONDITIONS WERE DRY, AND THE WEATHER WAS CLEAR AND WARM. I HEARD A NOISE FROM THE RIGHT-HAND SIDE OF MY VEHICLE, AND I BEGAN TO SLOW DOW

Showing the 5 most serious of 481 complaints filed with NHTSA.

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