1999 Mercury Cougar Service and Repair Manual

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This factory service and repair manual for the 1999 Mercury Cougar covers a two-door coupe offered in Base and V6 trim, with either a 2.0L DOHC inline-four of 121 cubic inches or a 2.5L DOHC V6 of 155, both naturally aspirated and both on gasoline. Two twin-cam engines of modest displacement put a lot of weight on the timing drive, valve train and engine management sections, and each engine gets its own specifications, torque values and diagnostic charts before the book moves on to the chassis and body work the two share.

Engines covered

  • 2.0L inline-four (121 cu in) — DOHC, naturally aspirated, gasoline
  • 2.5L V6 (155 cu in) — DOHC, naturally aspirated, gasoline

Body styles covered

  • 2-door coupe

Trims covered

  • Base
  • V6

Known issues on the 1999 Cougar. Eight recalls sit on the federal record. Contamination in the fuel delivery module's filter can choke the flow to the engine until it hesitates, loses power, surges and finally stalls. A corroded pressure reducing valve in the rear brakes of cars without anti-lock can let the rear wheels lock under braking. A heater blower resistor whose blades score the harness connector raises resistance until the circuit arcs and melts the housing, with fire at the end of that path. Complaints number 521, led by brakes at 73, electrical at 64 and engine cooling at 58.

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