1992 GMC G1500 Service and Repair Manual
This factory service and repair manual for the 1992 GMC G1500 has three engines and four bodies to reconcile. The engines are the 4.3L OHV V6 and the 5.0L and 5.7L OHV V8s, all naturally aspirated gasoline units; the bodies are cargo and passenger vans in standard and extended lengths, named Vandura, Rally and Rally STX. Mechanical specifications and torque sequences are engine-specific, while brake, steering, suspension, driveline and circuit coverage carries across, each section with its own diagrams and diagnostic procedures.
Engines covered
- 5.0L V8 (305 cu in) — OHV, naturally aspirated, gasoline
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
- 5.7L V8 (350 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 3-door standard cargo van
- 3-door extended passenger van
- 3-door standard passenger van
- 3-door extended cargo van
Trims covered
- Rally
- Rally STX
- Vandura
Known issues on the 1992 G1500. This model year carries a clean federal record, with no recalls and no owner complaints against the 1992 G1500. The content is therefore all procedural: cylinder head and short block overhaul for each engine, cooling and lubrication service, automatic transmission repair, rear axle and driveshaft work, front suspension and steering gear rebuilding with alignment specifications, hydraulic and parking brake service, and body circuit diagnosis carried out against complete wiring diagrams for the cargo and passenger builds.
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. TH
THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 20
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
