2021 Ford Bronco Sport Service and Repair Manual

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Factory-Grade Data

The 2021 Ford Bronco Sport service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Outer Banks Sport Utility 4-Door
  • First Edition Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • Badlands Sport Utility 4-Door
  • Big Bend Sport Utility 4-Door

Engines covered

  • 1.5L 1497CC 91Cu. In. l3 GAS DOHC Turbocharged
  • 2.0L 1999CC 122Cu. In. l4 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2021 Ford Bronco Sport Recalls & Complaints

NHTSA #22V19100025/03/2022Component: ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION

Ford Motor Company (Ford) is recalling certain 2020-2022 Escape and 2021-2022 Bronco Sport vehicles equipped with 1.5L engines. The engine oil separator housing may crack and deve

Consequence

An oil leak in the presence of an ignition source such as hot engine or exhaust components

Remedy

Dealers will inspect the oil separator for damage or oil leaks, and replace the oil separa

NHTSA #21V92200023/11/2021Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco Sport and Escape vehicles. The rear brake linings may have been manufactured incorrectly, which can affect braking

Consequence

During certain situations, the driver may have to apply more brake pedal force, and the di

Remedy

Dealers will replace the front brake pads, free of charge. Owner notification letters we

NHTSA #22V85900018/11/2022Component: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

Ford Motor Company (Ford) is recalling certain 2020-2023 Escape and 2021-2023 Bronco Sport vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the

Consequence

A fuel leak in the presence of an ignition source such as hot engine or exhaust components

Remedy

Dealers will update the engine control software to include fuel injector leak detection an

NHTSA #21V07500016/02/2021Component: SUSPENSION:REAR

Ford Motor Company (Ford) is recalling certain 2021 Bronco Sport vehicles. The rear suspension subframe assembly may have loose or missing bolts.

Consequence

Loose or missing bolts may affect the vehicle's handling and control, increasing the risk

Remedy

Ford will notify owners, and dealers will inspect the rear suspension bolts, and secure or

NHTSA #21V07400016/02/2021Component: SUSPENSION:FRONT:CONTROL ARM

Ford Motor Company (Ford) is recalling certain 2021 Bronco Sport vehicles. These vehicles may have been produced with incorrect front lower control arms.

Consequence

An incorrect lower control arm may affect vehicle handling and control, increasing the ris

Remedy

Ford will notify owners, and dealers will inspect and replace the front lower control arms

NHTSA #21V80900015/10/2021Component: VISIBILITY:SUN/MOON ROOF ASSEMBLY

Ford Motor Company (Ford) is recalling certain 2021 Bronco Sport vehicles. The moonroof glass may not have been bonded correctly to the moonroof frame, which could result in the g

Consequence

A detached glass panel can become a road hazard, and increase the risk of a crash or injur

Remedy

Dealers will inspect the moonroof glass date code and replace the glass, if necessary, fre

NHTSA #21V01100015/01/2021Component: POWER TRAIN:DRIVELINE:DRIVESHAFT

Ford Motor Company (Ford) is recalling certain 2020-2021 Edge, 2020 Lincoln Nautilus and Ford Escape and 2021 Lincoln Corsair and Ford Bronco Sport vehicles. An inadequate amount

Consequence

If the rear drive unit seizes, there may be a loss of drive and/or a loss of vehicle contr

Remedy

Ford will notify owners, and dealers will check the rear drive unit lubricant level. Axle

NHTSA #25V68500010/10/2025Component: EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, B

Consequence

An electrical short circuit can increase the risk of a fire.

Remedy

Owners are advised not to plug in their block heater until the vehicle is remedied. Dealer

NHTSA #21V62500010/08/2021Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP:CONTROL/DRIVE MODULE

Ford Motor Company (Ford) is recalling certain 2021 Escape, Lincoln Corsair, and 2021-2022 Bronco Sport vehicles. The fuel delivery module may leak inside the fuel tank, causing l

Consequence

An engine stall increases the risk of a crash.

Remedy

Dealers will replace the fuel delivery module, free of charge. Interim notification lette

TSB #11032924

2020-2026 Explorer/Escape/Corsair, 2021-2026 Bronco Sport/Bronco, 2022-2026 Maverick, 2024-2026 Mustang/Ranger/Nautilus vehicles equipped with a 2.0L or 2.3L EcoBoost engine may require removal of the turbocharger wastegate control actuator

TSB #11032746

This bulletin supersedes 25-2346. Reason for update: add Bronco Sport and Escape vehicles and add labor operations to repair the rear right/left carpet area. Some of the vehicles listed in the Model statement above may exhibit a condition w

TSB #11032566

Some 2020-2026 Corsair/Escape, 2021-2026 Bronco Sport, and 2022-2026 Maverick vehicles equipped with an 8F35 transmission may exhibit a shudder condition, most noticeable at speeds below 60 mph (100 km/h), with no relevant diagnostic troubl

TSB #11031628

Bronco Sport and Maverick vehicles utilize an advanced headlamp design that features a sharp horizontal light-to-dark transition. This is an intentional optical characteristic designed to meet safety and performance standards. This transiti

TSB #11031619

This bulletin supersedes 25-2627. Reason for update: To add a Step to reprogram the all-wheel drive (AWD) module for Bronco Sport vehicles. Some of the vehicles listed in the Model statement above may exhibit all of the following conditions

TSB #11031263

Various 2020-2026 Ford and Lincoln vehicles equipped with blind spot information system (BLIS) may experience an inoperative blind spot monitoring with a "Blind Spot System Fault" message displayed in the instrument panel cluster (IPC). Thi

TSB #11030282

Advance Notice Customer Satisfaction Program 25N17 Certain 2015-2025 Model Year Multiple Vehicle Lines Rear View Camera Replacement If Required After Dealer Evaluation

TSB #11029921

This article supersedes TSB 25-2466 to add Bronco Sport, Escape, Maverick and Corsair, as well as removing Expedition and Navigator. One time use parts for Corsair and Bronco Sport were also added to the parts list. Some of the vehicles lis

Showing the 8 most recent of 181 technical service bulletins on file with NHTSA.

20230117Component: SERVICE BRAKESCrash reportedFire reported1 injured

The contact owned a 2021 Ford Bronco Sport. The contact stated that while driving at 55 MPH, the vehicle inadvertently drove off the roadway and caught fire. The fire started from

20230117Component: FUEL SYSTEM, GASOLINECrash reportedFire reported1 injured

The contact owned a 2021 Ford Bronco Sport. The contact stated that while driving at 55 MPH, the vehicle inadvertently drove off the roadway and caught fire. The fire started from

20231017Component: AIR BAGSCrash reported3 injured

The contact's mother owns a 2021 Ford Bronco Sport. The contact stated that while the vehicle was parked with the engine turned on and the transmission shifter in the park position

20231017Component: VEHICLE SPEED CONTROLCrash reported3 injured

The contact's mother owns a 2021 Ford Bronco Sport. The contact stated that while the vehicle was parked with the engine turned on and the transmission shifter in the park position

Showing the 4 most serious of 982 complaints filed with NHTSA.

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