2020 Hyundai Kona Service and Repair Manual

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Factory-Grade Data

2020 Hyundai Kona service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Preferred Sport Utility 4-Door
  • Limited Sport Utility 4-Door
  • SE Sport Utility 4-Door
  • SEL Sport Utility 4-Door
  • Trend Sport Utility 4-Door
  • Ultimate Sport Utility 4-Door
  • SEL Plus Sport Utility 4-Door
  • Luxury Sport Utility 4-Door
  • Essential Sport Utility 4-Door

Engines covered

  • 2.0L 1999CC l4 GAS DOHC Naturally Aspirated
  • 1.6L 1591CC 97Cu. In. l4 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2020 Hyundai Kona Recalls & Complaints

NHTSA #21V30100028/04/2021Component: ENGINE

Hyundai Motor America (Hyundai) is recalling certain 2019-2020 Elantra, 2019-2021 Kona and Veloster vehicles equipped with 2.0L Nu MPI engines. The piston oil rings may not have been properly heat-tr

Consequence

A damaged engine may stall, increasing the risk of a crash. In addition, oil may leak onto hot exha

Remedy

Dealers will inspect and, if necessary, replace the engine, free of charge. In addition, Hyundai wi

NHTSA #20V02200017/01/2020Component: EQUIPMENT:OTHER:LABELS

Hyundai Motor America (Hyundai) is recalling certain 2020 Kona vehicles. The certification label may indicate incorrect Gross Axle Weight Rating (GAWR). As such, these vehicles fail to comply with t

Consequence

An incorrect GAWR could result in the vehicle being overloaded, increasing the risk of a crash.

Remedy

Hyundai will notify owners, and dealers will install new label stickers displaying the correct GAWR

TSB #11032523

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous drivers-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These infla

TSB #11032522

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driverside airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN),

TSB #11031400

Some vehicles may exhibit difficulty starting in cold weather. This bulletin provides the procedure to perform an inspection on the starter magnetic switch for potential freezing and, if necessary, replace the starter magnetic switch (solen

TSB #11027047

A Class Action settlement regarding the TRW Airbag was recently decided. Based on the Class Action, customers are eligible for certain settlement benefits. Please see attached for details. Impacted vehicles are also noted below. For further

TSB #11027046

A Class Action settlement regarding the TRW Airbag was recently decided. Based on the Class Action, customers are eligible for certain settlement benefits. Impacted vehicles are also noted below. For further information regarding settlement

TSB #11027045

Hyundai has settled a class action lawsuit that alleges that certain Hyundai and Kia Class Vehicles (defined below) contain defective ZF-TRW airbag control units (ZF-TRW ACUs) that are vulnerable to a condition called electrical overstress,

TSB #11027035

Upon customer's request ONLY, the Technical Service Bulletin (TSB) 25-01-089H provides the service procedure for installation of a key cylinder reinforcement protector assembly and two anti-theft decals on the front windows. This repair pro

TSB #11027034

In addition to the Anti-Theft software provided under Service Campaign 993 (TSB 24-01-009H-1), a zinc reinforced ignition cylinder protector hardware upgrade is being made available to customers upon request. This supplemental security meas

Showing the 8 most recent of 81 technical service bulletins on file with NHTSA.

20210531Component: ENGINECrash reported3 injured

On 30 May 21, I was getting ready to pull into my driveway, stopped the vehicle to let a passenger out of car, when suddenly the vehicle accelerated at a high speed crashing into my house. I nor the

20210531Component: VEHICLE SPEED CONTROLCrash reported3 injured

On 30 May 21, I was getting ready to pull into my driveway, stopped the vehicle to let a passenger out of car, when suddenly the vehicle accelerated at a high speed crashing into my house. I nor the

20240301Component: SEATSCrash reported2 injured1 fatalities

The Hyundai Kona was struck head-on by another vehicle. There was one driver and one minor passenger in the right rear seat in the Hyundai Kona. The driver had minor injuries while, unfortunately, the

20201211Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT'S CLIENT OWNS A 2020 HYUNDAI KONA. THE CONTACT STATED THAT THE CLIENT WAS GONG THROUGH AN INTERSECTION AND ANOTHER DRIVER RAN A RED LIGHT AND BROADSIDED THE CONTACT'S VEHICLE. BOTH THE

20201130Component: AIR BAGSCrash reported2 injured

2020 HYUNDAI KONA. CONSUMER WAS IN AN AUTO ACCIDENT WHERE THE AIRBAGS DID NOT DEPLOY. *LD THE CONSUMER STATED THE VEHICLE WAS INVOLVED I AN ACCIDENT WHERE THE SIDE CURTAIN AIRBAGS DID NOT DEPLOY. T

Showing the 5 most serious of 187 complaints filed with NHTSA.

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