2020 BMW 540i Service and Repair Manual

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Factory-Grade Data

2020 BMW 540i service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door
  • M Sport Sedan 4-Door

Engines covered

  • 3.0L 2998CC l6 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2020 BMW 540i Recalls & Complaints

NHTSA #20V59800030/09/2020Component: BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

BMW of North America, LLC (BMW) is recalling certain 2020-2021 X3 sDrive 30i, X3 xDrive 30i, X3M 40i, X3 xDrive 30e, X4 xDrive 30i, X4M 40i, 530i, 540i, 540i xDrive, M550i xDrive, M5, 550e, 550e xDriv

Consequence

If the driver relies on only the rearview camera image, the reduced rearview image view can increase

Remedy

BMW will notify owners, and dealers will inspect and, if necessary, program the rearview camera with

NHTSA #19V68400027/09/2019Component: BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020

Consequence

The lack of an image in the back-up camera display increases the risk of a crash.

Remedy

BMW will notify owners, and dealers will update the back-up camera software, free of charge. The re

NHTSA #21V09600019/02/2021Component: BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

BMW of North America, LLC (BMW) is recalling certain 2019-2021 X3 sDrive30i, X3 xDrive30i, X3 M40i, X3M, X4 xDrive30i, X4 M40i, M550i, X4M, X5 sDrive40i, X5 xDrive40i, X5 xDrive50i, X5M, X5 M50i, X7 x

Consequence

If the driver relies on only the rearview camera image, the missing or reduced rearview image view c

Remedy

BMW will notify owners, and dealers will inspect the rearview camera software and update it if neces

NHTSA #21V04600003/02/2021Component: POWER TRAIN:DRIVELINE:DRIVESHAFT

BMW of North America, LLC (BMW) is recalling certain 2020-2021 530i xDrive, 540i xDrive and 2021 740Li xDrive vehicles. The output shafts (left/right) which transfer power from the driveshaft to the

Consequence

A broken output shaft can lead to a loss of drive power or a rollaway condition in a parked vehicle

Remedy

BMW will notify owners, and dealers will replace the output shaft(s), free of charge. The recall be

NHTSA #21V59800002/08/2021Component: ENGINE

BMW of North America, LLC (BMW) is recalling certain 2020 M340i, M340i xDrive, 540i, 540i xDrive, X3 M40i, 2020-2021 X4 M40i, 745Le xDrive, 2019-2021 Z4 M40i, and 2020-2021 Toyota Supra vehicles. Dur

Consequence

Loss of braking assist can increase the risk of a crash.

Remedy

Dealers will update the engine management software, free of charge. Owner notification letters were

TSB #11032731

The EVAP systems purge (vent) valve limited warranty for defects in materials or workmanship has been extended to 15 years / 150,000 miles as determined from the original in-service date.

TSB #11009427

The customer states that one or more of the following situations may occur: 1. The availability of the Steering and Lane Control Assistant is deteriorating, and/or that the function allows thevehicle to move from side to side within the lan

TSB #10252031

One or more of the LED daytime running lights are dim or discolored.

TSB #10252038

Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betw

TSB #10249017

SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump no

TSB #10249027

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho

TSB #10249032

The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 HU-H: Reset will be stored in the HU-H3.

TSB #10249018

At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic acknow

Showing the 8 most recent of 235 technical service bulletins on file with NHTSA.

20260227Component: ENGINE

I am reporting a potential safety concern with my engine. The oil pumps are known to fail due to plastic internal components. BMW has issued a new pump with metal parts, but existing engines are not b

20260126Component: ENGINE

Component: Engine Oil Pump (Plastic Internal Variant) Safety Risk: Sudden Loss of Motive Power / Engine Seizure Defect Description: The oil pump in the BMW B58 engine utilizes a plastic tensioning/ad

20240426Component: ELECTRICAL SYSTEM

BMW G30 chassis vehicles equipped with the optional Bowers & Wilkins stereo have multiple owners reporting on Bimmerpost owners forum that water incursion damages the front door midrange speakers on b

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