2016 Hyundai Veloster Service and Repair Manual

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Factory-Grade Data

2016 Hyundai Veloster service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Tech Hatchback 3-Door
  • Base Hatchback 3-Door
  • SE Hatchback 3-Door
  • Turbo Hatchback 3-Door
  • Turbo R-Spec Hatchback 3-Door
  • Rally Edition Hatchback 3-Door

Engines covered

  • 1.6L 1591CC 97Cu. In. l4 GAS DOHC Naturally Aspirated
  • 1.6L 1591CC 97Cu. In. l4 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Hyundai Veloster Recalls & Complaints

NHTSA #20V74600001/12/2020Component: ENGINE

Hyundai Motor America (Hyundai) is recalling certain 2015-2016 Veloster, 2012 Santa Fe, 2011-2013 Sonata Hybrid, and 2016 Sonata Hybrid vehicles. The connecting rod bearings inside the engine may wea

Consequence

A damaged engine can increase the risk of a fire or it can cause an engine stall, increasing the ris

Remedy

Hyundai will notify owners, and dealers will inspect the engine. If bearing damage is found, the en

TSB #11032526

Some vehicles listed below may exhibit an intermittent airbag warning light and DTC(s) B1763 (OCS ECU Defect), and/or B1764 (OCS Mat Defect) may be stored. Hyundai is extending the warranty coverage of the sensor for the Occupant Classifica

TSB #11032525

Some vehicles listed below may exhibit an intermittent airbag warning light and DTC(s) B1763 (OCS ECU Defect), and/or B1764 (OCS Mat Defect) may be stored. Hyundai is extending the warranty coverage of the sensor for the Occupant Classifica

TSB #11032523

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous drivers-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These infla

TSB #11032522

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driverside airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN),

TSB #11030330

This TSB references the Op codes to use for claim submission and the Parts required based on the vehicles inspection results from TSB 22-01-023H (DTC P1326 Engine Bearing Inspection/Engine Replacement) or the latest version.

TSB #11027035

Upon customer's request ONLY, the Technical Service Bulletin (TSB) 25-01-089H provides the service procedure for installation of a key cylinder reinforcement protector assembly and two anti-theft decals on the front windows. This repair pro

TSB #11027034

In addition to the Anti-Theft software provided under Service Campaign 993 (TSB 24-01-009H-1), a zinc reinforced ignition cylinder protector hardware upgrade is being made available to customers upon request. This supplemental security meas

TSB #11027033

This bulletin provides the service procedure for installation of a key cylinder reinforcement protector assembly and two anti-theft decals on the front windows.

Showing the 8 most recent of 124 technical service bulletins on file with NHTSA.

20260411Component: ELECTRICAL SYSTEMCrash reported1 injured

Incident Description: I purchased a 2016 Hyundai Veloster (VIN: KMHTC6ADXGU255844) in May 2025. Shortly after purchase, the vehicle began exhibiting serious mechanical issues, including engine knockin

20260411Component: ENGINECrash reported1 injured

Incident Description: I purchased a 2016 Hyundai Veloster (VIN: KMHTC6ADXGU255844) in May 2025. Shortly after purchase, the vehicle began exhibiting serious mechanical issues, including engine knockin

20260316Component: ENGINECrash reported1 injured

TRAUMATIC CRITICAL FAILURE At [XXX] (XXX), in p/u spot, put car in P, got out, reached in to grab wallet when car lunged into R, as if being driven. Ran over & drug me until it hit another car to sto

20190912Component: STRUCTURE:BODYCrash reported1 injured

PREVIOUS COMPLAINT # NHTSA FOR THIS ISSUE IS 11254423.

20190912Component: ELECTRICAL SYSTEMCrash reported1 injured

PREVIOUS COMPLAINT # NHTSA FOR THIS ISSUE IS 11254423.

Showing the 5 most serious of 297 complaints filed with NHTSA.

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