2011 Volkswagen Routan Service and Repair Manual

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Factory-Grade Data

2011 Volkswagen Routan service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Prestige Mini Passenger Van 4-Door
  • Comfortline Mini Passenger Van 4-Door
  • SE Mini Passenger Van 4-Door
  • SEL Premium Mini Passenger Van 4-Door
  • S Mini Passenger Van 4-Door
  • Exclusive Mini Passenger Van 4-Door
  • Trendline Mini Passenger Van 4-Door
  • Highline Mini Passenger Van 4-Door
  • SEL Mini Passenger Van 4-Door

Engines covered

  • 3.6L 3604CC 220Cu. In. V6 GAS DOHC Naturally Aspirated
  • 3.6L 3604CC 220Cu. In. V6 FLEX DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2011 Volkswagen Routan Recalls & Complaints

No active recalls The 2011 Volkswagen Routan has no recalls on file with NHTSA.
TSB #11030826

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent warning regarding counterfeit replacement airbag inflators that are being installed in used vehicles.

TSB #11014949

Identifying and Mixing Engine Coolant

TSB #11012460

Multiple Emissions service action closures

TSB #11010011

Vehicle Concerns Before Recall Repair Available

TSB #11008861

Fluid requirements

TSB #11008846

Wind & Water Leak Checking

TSB #10249138

Airbag / Pyrotechnic Safety Belt Deployment Inquiries, update to contact information due to retirement.

TSB #10245617

Reporting procedure for A/C compressor replacement regardless of the reason for failure. Update to model year applicability and new warranty GFF labor operation number

Showing the 8 most recent of 453 technical service bulletins on file with NHTSA.

20171102Component: ELECTRICAL SYSTEMCrash reported4 injured

MY CHILDREN AND I WERE STATIONARY AT A LIGHT WHEN THE VAN STARTED SPUTTERING. WHEN THE LIGHT TURNED GREEN I ACCELERATED. WITHIN 5 MINUTES THE VAN CUT OFF. I HAVE A FULL TANK OF GAS. THIS NOW HAPPE

20171102Component: ENGINECrash reported4 injured

MY CHILDREN AND I WERE STATIONARY AT A LIGHT WHEN THE VAN STARTED SPUTTERING. WHEN THE LIGHT TURNED GREEN I ACCELERATED. WITHIN 5 MINUTES THE VAN CUT OFF. I HAVE A FULL TANK OF GAS. THIS NOW HAPPE

20171102Component: FUEL/PROPULSION SYSTEMCrash reported4 injured

MY CHILDREN AND I WERE STATIONARY AT A LIGHT WHEN THE VAN STARTED SPUTTERING. WHEN THE LIGHT TURNED GREEN I ACCELERATED. WITHIN 5 MINUTES THE VAN CUT OFF. I HAVE A FULL TANK OF GAS. THIS NOW HAPPE

20141015Component: AIR BAGSCrash reported2 injured

UNFORTUNATELY MY 2011 VW ROUTAN WAS INVOLVED IN AN ACCIDENT WHERE IT WAS STRUCK ON THE PASSENGER SIDE BY ANOTHER VEHICLE MOVING AT APPROXIMATELY 30MPH. AS A RESULT OF THE COLLISION THE ROUTAN SPUN 270

20130108Component: STEERINGCrash reported

I HAVE A FEW CONCERNS ABOUT AN ACCIDENT MY WIFE WAS IN ON 12/06/2012. SHE WAS STRUCK HEAD ON BY ANOTHER DRIVER. SHE HAD THREE CHILDREN IN THE CAR. THEY WERE ON A HIGHWAY AND THEY WERE GOING 55MP

Showing the 5 most serious of 302 complaints filed with NHTSA.

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