2010 Volkswagen Routan Service and Repair Manual

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Factory-Grade Data

2010 Volkswagen Routan service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Prestige Mini Passenger Van 4-Door
  • Comfortline Mini Passenger Van 4-Door
  • Execline Mini Passenger Van 4-Door
  • SE Mini Passenger Van 4-Door
  • SEL Premium Mini Passenger Van 4-Door
  • S Mini Passenger Van 4-Door
  • Exclusive Mini Passenger Van 4-Door
  • Trendline Mini Passenger Van 4-Door
  • Highline Mini Passenger Van 4-Door
  • SEL Mini Passenger Van 4-Door

Engines covered

  • 3.8L 3778CC 231Cu. In. V6 GAS OHV Naturally Aspirated
  • 4.0L 3952CC 241Cu. In. V6 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2010 Volkswagen Routan Recalls & Complaints

NHTSA #15V19400001/04/2015Component: ELECTRICAL SYSTEM:IGNITION:SWITCH

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2009 Routan vehicles manufactured June 25, 2008, to July 8, 2009, and 2010 Routan vehicles manufactured October 1, 2009,

Consequence

If the ignition key inadvertently moves into the OFF or ACCESSORY position, the engine will turn off

Remedy

Volkswagen will notify owners, and dealers will replace the ignition switch and key FOBs, free of ch

NHTSA #11V15100001/03/2011Component: ELECTRICAL SYSTEM:IGNITION:SWITCH

VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2010 ROUTAN VEHICLES MANUFACTURED FROM OCTOBER 2009 THROUGH JUNE 2010. SOME VEHICLES MAY EXPERIENCE INADVERTENT IGNITION KEY DISPLACEMENT FROM THE RUN TO A

Consequence

AN ENGINE SHUTTING OFF SUDDENLY WHILE DRIVING COULD INCREASE THE RISK OF A CRASH.

Remedy

DEALERS WILL REPLACE THE WIN MODULE FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING J

TSB #11030847

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct the error message ERP0204E could occur during perform initial opera

TSB #11030829

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct multiple test plans: All basic settings test for the following comp

TSB #11028490

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct a test that is not reading any information from the battery data mo

TSB #11026184

What is and what is not a leaking suspension strut.

TSB #11021378

Fuel Additive

TSB #11021372

How to identify and when to replace a leaking strut

TSB #11014949

Identifying and Mixing Engine Coolant

TSB #11010011

Vehicle Concerns Before Recall Repair Available

Showing the 8 most recent of 377 technical service bulletins on file with NHTSA.

20110626Component: ELECTRICAL SYSTEMCrash reported1 injured

OUR 2010 ROUTAN HAD ENGINE FAILURE MULTIPLE TIMES SINCE WE PURCHASED IT IN JUNE 2010.WE WOULD START THE CAR&THE IGNITION WOULD CLICK BACK OFF. IT HAS PROGRESSED TO THE POINT OF THE IGNITION TURNING OF

20100528Component: POWER TRAINCrash reported1 injured

THIS COMPLAINT IS REGARDING MY NEW 2010 VOLKSWAGEN ROUTAN, THE CAR IS UNDER TWO MONTHS OLD. THE ACCIDENT OCCURRED AFTER I PULLED INTO MY DRIVEWAY AND I PUT THE CAR IN PARK AND LEFT THE KEYS IN THE

20190220Component: ENGINECrash reported

CAR SHUTS OFF WHILE DRIVING

20171214Component: POWER TRAINCrash reported

VEHICLE STATIONARY IN PARK. GEAR SLIPPED AND CAR DROVE BACKWARDS DOWN THE HILL, STOPPED, THEN SLIPPED INTO DRIVE AND DROVE ITSELF INTO LAKE. MY DOG CRATED IN BACK. SHE DROWNED. INCLINE WAS SLIGHT. GRA

20161111Component: ELECTRICAL SYSTEMCrash reported

INTERMITTENT ENGINE FAILURE. 2010 VW ROUTAN SEL. 4.0 ENGINE. CAR TURNS COMPLETELY OFF WHILE DRIVING. NO ENGINE CODES OR CHECK ENGINE LIGHT COME ON. DEALERS CANNOT REPAIR AND BE SAYS THIS BE IS NOT O

Showing the 5 most serious of 359 complaints filed with NHTSA.

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