2009 Chevrolet C6500 Kodiak Service and Repair Manual

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This factory service and repair manual for the 2009 Chevrolet C6500 Kodiak lists four bodies, among them two cutaway configurations, along with three codes and three engines. The diesels are turbocharged inline-sixes of 7.2 and 7.8 liters; the gasoline alternative is the naturally aspirated 8.1L overhead-valve V8 of 496 cubic inches. On a chassis finished by an outside body builder, the worth of a manual lies in the frame, driveline, brake and cab electrical procedures that stay constant underneath.

Engines covered

  • 7.2L inline-six (441 cu in) — turbocharged, diesel
  • 8.1L V8 (496 cu in) — OHV, naturally aspirated, gasoline
  • 7.8L inline-six (475 cu in) — turbocharged, diesel

Body styles covered

  • Cab & chassis, cutaway
  • 2-door cab & chassis, conventional
  • Cab & chassis, crew cab
  • Cutaway

Trims covered

  • C6C042
  • C6E042
  • C6V042

Known issues on the 2009 C6500 Kodiak. The manual holds the torque values, clearances and specifications for all three engines, the service procedures for the transmission, driveline, axles and brakes, the steering specifications, and the wiring diagrams and diagnostic sequences for the cab and chassis electrical systems.

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