2002 Chevrolet C6500 Kodiak Service and Repair Manual

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This factory service and repair manual for the 2002 Chevrolet C6500 Kodiak treats a single code, C6H042, and a single body, the two-door conventional cab and chassis, with two very different engines under the hood. One is a 496-cubic-inch gasoline V8 of 8.1 liters, naturally aspirated and overhead-valve; the other is a turbocharged 7.2L overhead-valve inline-six diesel of 441 cubic inches. Fuel, air and exhaust work diverges completely between them, which is why the specifications are given engine by engine.

Engines covered

  • 7.2L inline-six (441 cu in) — OHV, turbocharged, diesel
  • 8.1L V8 (496 cu in) — OHV, naturally aspirated, gasoline

Body styles covered

  • 2-door cab & chassis, conventional

Trims covered

  • C6H042

Known issues on the 2002 C6500 Kodiak. The manual's role is service: engine specifications and clearances for both the gasoline V8 and the turbocharged diesel, torque values through the driveline, brake and steering procedures for a loaded truck, and wiring diagrams for tracing electrical faults.

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