2005 Mitsubishi Lancer Service and Repair Manual

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Factory-Grade Data

2005 Mitsubishi Lancer service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Evolution MR Sedan 4-Door
  • LS Diamond Sedan 4-Door
  • Evolution RS Sedan 4-Door
  • DE Sedan 4-Door
  • ES Sedan 4-Door
  • Ralliart Sedan 4-Door
  • LS Sedan 4-Door
  • Evolution Sedan 4-Door
  • OZ Rally Sedan 4-Door

Engines covered

  • 2.0L 1997CC 122Cu. In. l4 GAS DOHC Turbocharged
  • 2.0L 1999CC 122Cu. In. l4 GAS SOHC Naturally Aspirated
  • 2.4L 2378CC l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 Mitsubishi Lancer Recalls & Complaints

NHTSA #16V45800023/06/2016Component: SUSPENSION:FRONT:CONTROL ARM:LOWER ARM

Mitsubishi Motors North America, Inc. (MMNA) is recalling certain model year 2002-2007 Lancer, 2004 Lancer Wagon, 2003-2006 Lancer Evolution, 2003-2006 Outlander and 2007-2013 Outlander V-6 vehicles o

Consequence

A detached front control arm can result in the loss of control of the vehicle, increasing the risk o

Remedy

MMNA will notify owners, and dealers will inspect the front cross members. Depending on the level o

NHTSA #06E02300013/03/2006Component: EXTERIOR LIGHTING:HEADLIGHTS

CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM

Consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICL

Remedy

ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OW

NHTSA #09E02500011/05/2009Component: EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

TSB #11026478

This Technical Information Notice informs dealers that with permission from the Puerto Rico Traffic Safety Commission, notification letters are being sent to vehicle owners with Puerto Rico addresses to inform them of open Takata recalls.

TSB #11024110

This Technical Information Notice informs dealers that with permission from the Texas Department of Motor Vehicles (DMV), notification letters are being sent to vehicle owners with Texas addresses to inform them of open Takata recalls.

TSB #11017996

This Technical Information Notice informs dealers that with permission from the Ohio Bureau of Motor Vehicle, notification letters are being sent to vehicle owners with Ohio addresses to inform them of open Takata recalls.

TSB #11017995

This Technical Information Notice informs dealers that with permission from the Louisiana Motor Vehicle Division, notification letters are being sent to vehicle owners with Louisiana addresses to inform them of open Takata recalls.

TSB #11012589

This is a Technical Information Notice informing dealers that MMNA is launching a social media campaign targeting vehicle owners with open Takata recalls.

TSB #11010045

This Technical Information Notice informs dealers that with permission from the Arizona Motor Vehicle Division, notification letters are being sent to vehicle owners with Arizona addresses to inform them of open Takata recalls.

TSB #11008814

This Technical Information Notice informs dealers that with permission from the Georgia Department of Revenue Motor Vehicle Division, notification letters are being sent to vehicle owners with Georgia addresses to inform them of open Takata

TSB #11008790

This Technical Information Notice informs dealers that with permission from the Georgia Department of Revenue Motor Vehicle Division, notification letters are being sent to vehicle owners with Georgia addresses to inform them of open Takata

Showing the 8 most recent of 81 technical service bulletins on file with NHTSA.

20070924Component: AIR BAGSCrash reported1 injured

TL*THE CONTACT OWNS A 2005 MITSUBISHI LANCER. WHILE DRIVING 60 MPH, THE CONTACT LOST CONTROL AND THE REAR DRIVER SIDE OF THE VEHICLE CRASHED INTO A TREE. THE AIR BAGS FAILED TO DEPLOY. SHE SUSTAINE

20070620Component: AIR BAGS:FRONTALCrash reported1 injured

I PURCHASED A 2005 LANCER AND MY DECISION FOR THE PURCHASE WAS BECAUSE OF THE 4 AIR BAGS. I TOTALED THE CAR AND ALL FOUR AIRBAGS DID NOT DEPLOY. THE CAR WAS TOTALED ON 6-3-07 WITH ALOT OF DAMAGE TO

20100426Component: AIR BAGSCrash reported

TL*THE CONTACT OWNS A 2005 MITSUBISHI LANCER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE CRASHED INTO THREE DEER. THE HEADLIGHTS WERE DESTROYED, THE FRONT FELL OFF OF THE

20251124Component: STEERING

The steering column on my 2005 Mitsubishi Lancer ES detached while driving. The entire column dropped down from its mounting brackets, causing loss of control. This is a serious safety hazard. The mou

20200729Component: ENGINE

TL* THE CONTACT OWNS A 2005 MITSUBISHI LANCER. THE CONTACT STATED THAT THE CUP FROM THE BALL JOINTS, THE FRONT END, TIE ROD, UNKNOWN WIRING HARNESS AND THE DRIVER'S SIDE HEADLIGHT FAILED. THE VEHICLE

Showing the 5 most serious of 27 complaints filed with NHTSA.

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