This factory service and repair manual for the 2005 Chevrolet Zafira documents a four-door mini passenger van in a single Base trim, powered by one of two DOHC gasoline fours: a 2.2-liter of 134 cubic inches or a 1.8-liter of 110, neither of them turbocharged. Which one is fitted changes the engine chapter and little else, so a technician confirms the displacement first and then works through fuel, ignition, cooling and emissions procedures written specifically for that unit.
Engines covered
- 2.2L inline-four (134 cu in) — DOHC, naturally aspirated, gasoline
- 1.8L inline-four (110 cu in) — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door mini passenger van
Trims covered
- Base
Known issues on the 2005 Zafira. The federal record for this van is empty in both respects — no recall, and no owner complaint. Coverage is what the book is bought for, and it is arranged around the systems a family van actually wears out: the two engines and their controls, the transaxle behind them, the brakes, steering and suspension, and the body electrical circuits. Each comes with procedures, specifications, torque values, wiring diagrams and diagnostics rather than a general description of how the system works.
