2002 Chevrolet Zafira Service and Repair Manual

This factory service and repair manual for the 2002 Chevrolet Zafira covers a four-door mini passenger van sold in two trims, Base and Confort, with a choice of two naturally aspirated gasoline fours. Both use twin overhead camshafts: a 2.2-liter of 134 cubic inches and a 1.8-liter of 110. The gap between them is small in layout and real in specification, so timing, torque figures and diagnostic values are given per engine, while the body and chassis material is shared across both trims.

Engines covered

• 2.2L inline-four (134 cu in) — DOHC, naturally aspirated, gasoline
• 1.8L inline-four (110 cu in) — DOHC, naturally aspirated, gasoline

Body styles covered

• 4-door mini passenger van

Trims covered

• Base
• Confort

Known issues on the 2002 Zafira. The manual's coverage starts with the two DOHC fours: valve train, timing, fuel and ignition, cooling and the emissions controls attached to them, each with its own procedures and torque values. From there the manual works outward to the transaxle, the front and rear brakes, the steering and suspension, and the wiring diagrams and diagnostics for the van's electrical system.