2003 Chevrolet Zafira Service and Repair Manual

This factory service and repair manual for the 2003 Chevrolet Zafira is written for a single-trim van with a two-engine choice. The Base four-door mini passenger van is listed with a 2.2-liter DOHC four of 134 cubic inches or a 1.8-liter of 110, both naturally aspirated and both running on gasoline. The manual separates them where it must — clearances, timing and torque figures — and treats them together where the hardware is common, which is most of the chassis and body.

Engines covered

• 2.2L inline-four (134 cu in) — DOHC, naturally aspirated, gasoline
• 1.8L inline-four (110 cu in) — DOHC, naturally aspirated, gasoline

Body styles covered

• 4-door mini passenger van

Trims covered

• Base

Known issues on the 2003 Zafira. The procedures run system by system. Both fours are covered through their mechanical, fuel, ignition, cooling and emissions work with specifications stated for each; the transaxle, brakes, steering and suspension follow with their own torque values; and the electrical sections give wiring diagrams and diagnostic sequences for the circuits that tie the van together.