2004 Ford E-150 Club Wagon Service and Repair Manual
This factory service and repair manual for the 2004 Ford E-150 Club Wagon is written around two naturally aspirated gasoline V8s, a 4.6L overhead-cam engine of 281 cubic inches and a 5.4L overhead-cam engine of 330, in a two-door standard passenger van offered as a Chateau, an XL or an XLT. Whichever of the two is fitted, the procedures, specifications, torque values, wiring diagrams and diagnostics are grouped by system, so engine work and chassis work stay in their own sections of the book.
Engines covered
- 4.6L V8 (281 cu in) — SOHC, naturally aspirated, gasoline
- 5.4L V8 (330 cu in) — SOHC, naturally aspirated, gasoline
Body styles covered
- 2-door standard passenger van
Trims covered
- Chateau
- XL
- XLT
Known issues on the 2004 E-150 Club Wagon. No recalls are on federal record for the 2004 wagon. Owners have filed 115 complaints with NHTSA all the same, and they gather around engine and engine cooling, the fuel system and the service brakes. Those three are the areas a shop is most likely to be working on, and each is documented here with its own procedures, specifications, torque values and diagnostic routines for the 4.6L and 5.4L V8s and the chassis they sit in.
When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-J
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 20
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
HEADLIGHT ADJUSTMENT NEEDED. *KB
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB
Showing the 8 most recent of 60 technical service bulletins on file with NHTSA.
The contact owns a 2004 Ford F-150. The contact stated that while parked when the vehicle suddenly rolled backwards downhill the contact's son attempted to get into the vehicle to make it stop. The tr
THE component system addressed, which is available for inspection, is the propane line routed through a jagged torched hole in the vehicle main frame; location is left-rear frame extension. Pictures
Showing the 2 most serious of 115 complaints filed with NHTSA.
