1999 Mitsubishi Montero Service and Repair Manual

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Factory-Grade Data

1999 Mitsubishi Montero service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Sport Utility 4-Door

Engines covered

  • 3.5L 3497CC 215Cu. In. V6 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1999 Mitsubishi Montero Recalls & Complaints

NHTSA #20V03500023/01/2020Component: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Mitsubishi Motors North America, Inc. (MMNA) is recalling certain 1998-2000 Montero vehicles. These vehicles were equipped with Non-Azide Driver air bag Inflators (NADI) and do not contain phase stab

Consequence

In the event of a crash necessitating air bag deployment, an inflator rupture may result in metal fr

Remedy

MMNA will notify owners, and dealers will replace the air bag inflator, free of charge. The recall

NHTSA #04V42800001/09/2004Component: EQUIPMENT:OTHER:LABELS

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE BILINGUAL ENGLISH/SPANISH REMOVABLE AIR BAG WARNING L

Consequence

THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy

MITSUBISHI CARIBBEAN WILL MAIL A CUSTOMER NOTIFICATION LETTER CONTAINING A WRITTEN DESCRIPTION AND A

TSB #10238900

This is a revised Safety Recall bulletin sent to dealers informing them of new Takata inflator return procedures.

TSB #10211530

This Technical Service Bulletin was sent to dealers to explain the difference between normal dew condensation, which is a natural phenomenon, and water penetration caused by improper sealing or a defective/broken part.

TSB #10170852

This Technical Service Bulletin updates the door adjustment procedure in the Body Section of the applicable service manuals.

TSB #10170070

This TSB contains troubleshooting steps for diagnosis of various customer complaints relating to the audio system speakers in Mitsubishi vehicles equipped with original equipment audio components.

TSB #10170099

This is an index of Tech Talk newsletter articles released in 2012.

TSB #10170074

This is a service newsletter (Tech Talk) that was sent out to dealers.

TSB #10170071

This is a service newsletter (Tech Talk) that was sent out to dealers.

TSB #10170096

This is a service newsletter (Tech Talk) that was sent out to dealers.

Showing the 8 most recent of 25 technical service bulletins on file with NHTSA.

20010905Component: SUSPENSION:FRONTCrash reported1 injured

HIGHW SPEED OF40MPH VEHICLE SHIFTED WITH HEAVY WHEEL VIBRATION VEHICLE WAS UNSTABLED AND REPORTED THIS COMPLAINT TO THE FACTORY. WHEN MAKIN A TURN IF THERE WAS A CRACK OR POT HOLE IN THE STREET THE V

20000211Component: STRUCTURECrash reported1 injured

WHILE TRYING TO AVOID WET AREA (ICE) CONSUMER LOST CONTROL OF VEHICLE CAUSING IT TO ROLLOVER DUE TO POOR STRUCTURAL DESIGN. CONSUMER SUSTAIN MINOR INJURIES. NLM

20200331Component: AIR BAGSCrash reported1 fatalities

TL* TAKATA RECALL. THE CONTACT CALLED ON BEHALF OF HER MOTHER, THE DRIVER OF A 1999 MITSUBISHI MONTERO. THE CONTACT STATED THAT THE DRIVER CRASHED INTO A MOUNTAIN AT A UNKNOWN SPEED AND THE AIR BAGS F

20000210Component: VEHICLE SPEED CONTROLCrash reported

VEHICLE EXPERIENCED SUDDEN ACCELERATION CAUSING THE VEHICLE TO HIT THE ENBANKMENT. NLM

20040615Component: ENGINE AND ENGINE COOLING:ENGINE:GASOLINEFire reported1 injured

1999 MONTERO BLEW UP AND CAUGHT FIRE CAUSING 2ND DEGREE BURNS MITSH REFUSES TO RELAEASE RECALL OR SPECIFICATINS TO ME WONT CALL ME BACK OR RESPOND TO LETTERS IT HAS BEEN 4 MONTHS SINCE 1ST CONTACT THE

Showing the 5 most serious of 47 complaints filed with NHTSA.

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