1994 Hyundai Excel Service and Repair Manual

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Factory-Grade Data

1994 Hyundai Excel service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • GL Sedan 4-Door
  • GS Hatchback 2-Door
  • CXL Hatchback 2-Door
  • Base Hatchback 2-Door
  • CX Hatchback 2-Door

Engines covered

  • 1.5L 1468CC 90Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1994 Hyundai Excel Recalls & Complaints

NHTSA #93V19200023/11/1993Component: FUEL SYSTEM, GASOLINE

THE VEHICLES FAILED THE LATERAL MOVING BARRIER IMPACT TEST REQUIREMENTS OF FMVSS 301, "FUEL SYSTEM INTEGRITY." THE FUEL LEAKAGE FROM THE GAS TANK EXCEEDED THE MAXIMUM ALLOWABLE AMOUNT OF SPILLAGE.

Consequence

IN THE EVENT OF AN ACCIDENT, THE FUEL SPILLAGE CAN RESULTIN A FIRE IF EXPOSED TO A SOURCE OF IGNITIO

Remedy

HYUNDAI HAS DEVELOPED AN APPROPRIATE COUNTERMEASURE THAT WILL COMPLY WITH ALL REQUIREMENTS OF FMVSS

NHTSA #94V09000011/05/1994Component: ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

IN SOME VEHICLES, THE MANUFACTURER'S PROTECTIVE INTERNAL COATING OF THE ELECTRONIC CRANK ANGLE SENSOR DOES NOT MEET SPECIFICATIONS, WHICH CAN CAUSE AN OPEN CIRCUIT AT HIGH OPERATING TEMPERATURES. THIS

Consequence

ENGINE STALLING HAS THE POTENTIAL TO RESULT IN A VEHICLE CRASH IF IT OCCURS WHILE THE VEHICLE IS MOV

Remedy

DEALERS WILL INSPECT THE CRANK ANGLE SENSOR TO DETERMINE WHETHER THE SENSOR IS INVOLVED IN THE RECAL

TSB #10230904

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside th

TSB #10189989

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

TSB #10183963

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

TSB #10183960

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Var

TSB #10174808

This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

TSB #51905

SHIFT CONDITION CAUSED BY SHORT CIRCUIT IN INHIBITOR SWITCH. *TW

TSB #37966

COVER ELIMINATED FOR CHILD SEAT RESTRAINT HOOK HOLDER. *TW

19970806Component: SEAT BELTS:FRONTCrash reported1 injured

REAR MIDDLE SEAT BELT DID NOT LOCK UP UPON IMPACT, CAUSING CHILD IN CHILD SAFETY SEAT NOT REMAIN IN PLACE. FRONT PASSENGER SEAT BELT DID NOT LOCK UP, CAUSING PERSONAL INJURY. PROBLEM NOT SOLVED AS Y

19970806Component: SEAT BELTSCrash reported1 injured

REAR MIDDLE SEAT BELT DID NOT LOCK UP UPON IMPACT, CAUSING CHILD IN CHILD SAFETY SEAT NOT REMAIN IN PLACE. FRONT PASSENGER SEAT BELT DID NOT LOCK UP, CAUSING PERSONAL INJURY. PROBLEM NOT SOLVED AS Y

19960329Component: SEAT BELTS:FRONT:RETRACTORCrash reported1 injured

VEHICLE WAS IMPACTED AT 12:00 POSITION, SPEED 40MPH, SHOULDER BELT DID NOT RETRACT. *AK

19961213Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported

STOPPING AT A TRAFFIC LIGHT ABS BRAKES DID NOT TAKE, CAUSING THE CONSUMER TO HIT A VEHICLE. PLEASE EXPLAIN. *AK

20040115Component: FUEL SYSTEM, GASOLINEFire reported

FOR INSPECTION I HAD TO REPLACE THE CATALYTIC CONVERTER WHICH DETERIORATED SEVERELY. THE COST WAS 175 DOLLARS. TODAY THE CAR BECAME A FIREBALL ENGULFED IN FLAMES AND EXPLODED! THE FIREMAN STATED THE

Showing the 5 most serious of 53 complaints filed with NHTSA.

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