1994 Dodge B250 Service and Repair Manual

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Factory-Grade Data

1994 Dodge B250 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Extended Cargo Van 3-Door
  • Base Standard Cargo Van 3-Door
  • Base Extended Passenger Van 3-Door
  • Base Standard Passenger Van 3-Door

Engines covered

  • 5.9L 360Cu. In. V8 GAS OHV Naturally Aspirated
  • 3.9L 3906CC 239Cu. In. V6 GAS OHV Naturally Aspirated
  • 5.2L 5211CC 318Cu. In. V8 CNG OHV Naturally Aspirated
  • 5.2L 5211CC 318Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1994 Dodge B250 Recalls & Complaints

NHTSA #94V17700014/09/1994Component: SEATS:FRONT ASSEMBLY:HEAD RESTRAINT

THE FRONT DRIVER AND PASSENGER SEAT BACK HEIGHT DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 202, "HEAD RESTRAINTS."

Consequence

CONSEQUENCE OF NON-COMPLIANCE: SEAT OCCUPANTS ARE SUBJECT TO INCREASED RISK OF INJURY IN THE EVENT

Remedy

SHERRY DESIGNS WILL PROVIDE AN ATTACHABLE HEADREST FOR THE DEALER OR CUSTOMER TO ADD TO THE SEATS.

NHTSA #94V13900004/08/1994Component: SEATS

THE FACTORY MOUNTED ARMREST ON THE DRIVER AND PASSENGER DOOR DO NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT."

Consequence

CONSEQUENCE OF NON-COMPLIANCE: THE ARMRESTS CAN CREATE AN IMPACT HAZARD TO VEHICLE OCCUPANTS.

Remedy

REMOVE THE ARMREST AND ADD A FOLDING ARMREST TO THE TWO FRONT SEATS.

TSB #10191460

Valve Body. These may cause over drive cycling.

19950908Component: FUEL SYSTEM, GASOLINEFire reported

ENGINE COMPARTMENT FIRE, CAUSED BY A FUEL LEAK. TT

20200625Component: ENGINE

RECALL #970 WAS PREVIOUSLY FIXED BY DODGE IN 2001. THE SAME PROBLEM HAS OCCURRED. *TR

20100416Component: POWER TRAIN:AUTOMATIC TRANSMISSION

OVER HEATING OF TRANSMISSION FLUID THAT CAUSES TRANSMISSION TO FAIL. *TR

20080909Component: STRUCTURE:FRAME AND MEMBERS

NOISE WAS COMING FROM FRONT END, JACKED VAN UP AND SAW THAT RIGHT FRONT PORTION OF SUB-FRAME IS RUSTING AWAY. I WAS ALSO AT A SALVAGE YARD THIS WEEKEND AND SAW ANOTHER 94 DODGE VAN WITH THE FRAME ALMO

20060327Component: TIRES:TREAD/BELT

DRIVING ON THE OHIO TURNPIKE AT 65 MPH, THE LEFT REAR TIRES BELT SEPARATED AND SHREDDED DAMAGING THE INNER FENDER AND FUEL INTAKE TUBE. THE TIRE WAS A BRIDGESTONE DUELER APT P235-75R-15. BOTH TIRES

Showing the 5 most serious of 46 complaints filed with NHTSA.

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