1991 Mazda RX-7 Service and Repair Manual

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Factory-Grade Data

1991 Mazda RX-7 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Coupe 2-Door
  • Convertible Convertible 2-Door
  • Turbo Coupe 2-Door

Engines covered

  • 1.3L 1308CC R2 GAS Naturally Aspirated
  • 1.3L 1308CC R2 GAS Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Mazda RX-7 Recalls & Complaints

NHTSA #96V17300016/09/1996Component: SEAT BELTS:FRONT:WEBBING

THE RAIL OF THE AUTOMATIC SHOULDER BELT CAN WEAR SUFFICIENTLY SUCH THAT THE CABLE WHICH RETRACTS THE BUCKLE ASSEMBLY WILL BECOME JAMMED IN THE RAIL RENDERING THE SHOULDER BELT INOPERATIVE.

Consequence

IN THE EVENT OF A VEHICLE COLLISION, THE OCCUPANT WOULD NOT BE ADEQUATELY RESTRAINED INCREASING THE

Remedy

DEALERS WILL REPLACE INOPERATIVE SHOULDER BELTS. MAZDA HAS EXTENDED THE WARRANTY COVERAGE ON THE DR

TSB #10213425

Speedometer replacement procedure

TSB #603907

EXPERIENCING OIL LEAK AT REAR STATIONARY GEAR O-RING / ON - CAR REPLACEMENT PROCEDURE. *YC

TSB #603882

SUBJECT ON PASSIVE SEAT BELT RETRACTOR SWITCH. *YC

TSB #54319

PRE-PAINTING PREPARATIONS FOR FRONT AND REAR BUMPERS. *YC

TSB #52492

WIPER MOTOR INOPERATIVE - CIRCUIT BREAKER ACTIVATION. *TW

TSB #52497

USE OF A/C TRACER DYE. *TW

TSB #52503

MAINTENANCE FREE BATTERY - DIAGNOSTIC AND CHARGING PROCEDURE. *TW

TSB #52520

PARTS REPLACEMENT AFTER AIRBAG DEPLOYMENT. *TW

Showing the 8 most recent of 9 technical service bulletins on file with NHTSA.

20140411Component: FUEL SYSTEM, GASOLINEFire reported

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE. *JS

20140411Component: ENGINEFire reported

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE. *JS

20140411Component: ELECTRICAL SYSTEMFire reported

PULSATION DAMPER FAILURE. LEAKED FUEL. CAUSED ENGINE FIRE. *JS

20120314Component: FUEL SYSTEM, GASOLINEFire reported

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FI

20120314Component: ENGINE AND ENGINE COOLINGFire reported

TL* THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ILLUMINATED ON THE INSTRUMENT PANEL AND THE ENGINE COMPARTMENT IGNITED INTO FLAMES. THE FI

Showing the 5 most serious of 30 complaints filed with NHTSA.

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