1991 Geo Metro Service and Repair Manual

Scotchgard-treated upholstery and new separate front headrests for the LSi were the headline updates to the 1991 Geo Metro, and the convertible became more widely available. Power still came from the 1.0L SOHC three-cylinder across Base, XFi and LSi, sold as a two-door hatchback, a four-door hatchback or the LSi convertible. This service and repair manual is organized for the 1991 model year, giving you procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules that fit this exact car rather than a broad span of Metros.

Engines covered

• 1.0L inline-three — SOHC, naturally aspirated, gasoline

Body styles covered

• 2-door hatchback
• 4-door hatchback
• 2-door convertible

Trims covered

• Base
• LSi
• XFi

Known issues on the 1991 Metro. Two recalls are on federal record: a hood recall (93V189001) for mislocated spot welds on the hood striker assembly that can crack the inner panel and let the hood fly up while driving; and a seat belt recall (95V103007) for red front buckle release buttons that can break and leave pieces jamming the buckle. NHTSA also logs 59 owner complaints, most often about latches and locks and seat belts. Use the manual's diagnostic steps and torque values when inspecting the components named in these records.