This 1991 Audi 90 Quattro factory service and repair manual is written for the 20v sedan with the 2.3L inline-five (engine code 7A), so the specifications, wiring, and torque values inside track this exact configuration instead of a generic 90-series printing.
Engines covered
- 2.3L inline-five — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
Trims covered
- 20v
Known issues on the 1991 90 Quattro. Two recalls are on federal record for this model year. The first covers the transaxle: differential oil is lost over time to evaporation, and low fluid levels bring on premature bearing and gear wear and eventual failure of the differential, which can cause a sudden loss of drive-wheel power or locked front wheels. The second covers the front airbag sensor, which may not meet Audi's durability standards over the vehicle's lifetime and can misfire, deploying the airbag without warning. Owners have filed 3 complaints for the year and no technical service bulletins are logged. The factory diagnostic and repair procedures behind each of those systems are here.
From tracking a slow differential oil loss to inspecting the front airbag sensor circuit, it keeps you on the OEM procedure and the correct specification for your specific 1991 90 Quattro.
THE DIFFERENTIAL OIL OF THE TRANSAXLE IS LOST OVER TIME DUE TO EVAPORATION. LOW OIL LEVELS CAUSE PREMATURE BEARING AND GEAR WEAR AND EVENTUAL FAILURE OF THE DIFFERENTIAL.
IN THE EVENT OF FAILURE, THE VEHICLE'S DRIVE WHEELS COULDLOSE POWER. IN EXTREME CIRCUMSTANCES, THE FRONT WHEELS LOCK, CAUSING RAPIDDECELERATION RESULTING IN POSSIBLE LOSS OF VEHICLE CONTROL AND AN ACC
DRAIN AND REPLACE THE DIFFERENTIAL GEAR OIL WITH OIL HAVING HIGHER PERFORMANCE CHARACTERISTICS.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. SOME AIR BAG SENSORS DO NOT COMPLY WITH AUDI'S DURABILITY STANDARDS OVER THE LIFETIME OF THE VEHICLE.
IN THE EVENT THE SENSOR SHOULD MALFUNCTION, THE AIR BAG RESTRAINT SYSTEM CAN INADVERTENTLY DEPLOY. DEPLOYMENT OF THE AIR BAG RESTRAINT SYSTEM WITHOUT WARNING COULD CAUSE A DRIVER TO LOSE VEHICLE CONT
DEALERS WILL REPLACE THE AIR BAG SENSOR CONTROL MODULE.
This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part numbers going forward.
Due to increasing requests for high voltage personal protective equipment (HVE PPE) for dealer technicians working with high voltage vehicles (Hybrid, Plugin Hybrid, Electric Vehicle), the Volkswagen Tools and Equipment Team has identified
AUDI: ENGINE, ON SOME VEHICLES, WOULD RUN IRREGULARLY OR HAVE MALFUNCTION INDICATOR LAMP (MIL) ON OR POSSIBLE FILTER ELEMENT FOR CAMSHAFT ADJUSTMENT VALVE CAN LOOSEN AND IN OIL CIRCUIT, THERE IS NO DAMAGE FROM LOOSENED PARTICLES. MODEL ALL.
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Due to new Minnesota state regulations regarding biofuels, biodiesel blends of B5 or less may not be available in the State of Minnesota.
VOLKSWAGEN: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES. HEAT SHIELDS ARE TO BE INSPECTED AFTER COMPLETION O ANY TYPE OF REPAIR TO THE UNDERBODY (EXHAUST SYSTEM TRANSMISSION, ETC.), AND IF DAMAGED, REPLACED. *PE
HEADLIGHT AIMING, USING HELLA UNIVERSAL BEAMSETTER. *KB
INFORMATION OBTAINING THE FLUID CAPACITY CHART. *YC
WHILE DRIVING, ELECTRICAL SYS. WIRE HARNESS FRONT SHORTED, CAUSED FAN TO BURN OUT, VEHICLE OVERHEATED AND CAUGHT FIRE. TT
DRIVER'S SIDE RESTRAINT LOCKED, NOT EXTRACTING OR EXTENDING. DEALER HAS REPLACED THE RESTRAINTS. *AK
THIS FUEL LINE LEAK WAS DISCOVERED BY MY MECHANIC DURING AN INSPECTION OF THE EXHAUST. THE LINE IS LOCATED BETWEEN A HEAT SHIELD AND THE BODY OF THE CAR. MECHANIC MENTIONED THAT THERE IS THE POSSIBI
