2016 Chrysler 200 Service and Repair Manual

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Factory-Grade Data

2016 Chrysler 200 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • SS Sport Utility 4-Door
  • B Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • LS Sport Utility 4-Door
  • A Sport Utility 4-Door
  • LT Sport Utility 4-Door
  • C Sedan 4-Door
  • Limited Sedan 4-Door
  • S Sedan 4-Door
  • LX Sedan 4-Door

Engines covered

  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.2L 256Cu. In. l6 GAS DOHC Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated
  • 3.6L 3604CC 220Cu. In. V6 FLEX DOHC Naturally Aspirated
  • 2.4L 2360CC 144Cu. In. l4 GAS DOHC Naturally Aspirated
  • 3.6L 3600CC 220Cu. In. V6 GAS DOHC Naturally Aspirated
  • 2.4L 2360CC 144Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Chrysler 200 Recalls & Complaints

NHTSA #16V58900010/08/2016Component: STEERING

Chrysler (FCA US LLC) is recalling certain model year 2016 Chrysler 200 vehicles manufactured May 24, 2016, to May 25, 2016. Multiple chassis fastener joints may not have been tightened to the proper

Consequence

If the chassis fastener joints are improperly torqued they may loosen and fail or fall out, reducing

Remedy

Chrysler has notified owners, and dealers will inspect the joints and tighten or replace the fastene

TSB #11024056

948TE Transmission Reaction Shaft Service Bushing Kit Customers may experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle may exhibit/set the following Diagnostic Trouble Code (DTC): P1DB7-00 - Torque Converter Clutch P

TSB #11022012

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

TSB #11022011

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

TSB #11022003

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates

TSB #11016138

STARTER - ENGINE

TSB #11012010

FUEL VAPOR CANISTER FILTER EVAP Fuel Filters are to be checked for restriction / blockage on a regular schedule as indicated in the Owner s Manual. If the Filter is restricted or blocked then replace the part. For customers that drive light

TSB #11008292

U90 - Parts Ordering

TSB #11006983

"2.4L Excessive Oil Consumption XB1 Warranty Extension The customer may describe one or more of the following: Oil pressure low indicator lamp illumination between oil changes. Excessive oil consumption. This bulletin involves performing an

Showing the 8 most recent of 337 technical service bulletins on file with NHTSA.

20190424Component: STRUCTURE:BODYCrash reportedFire reported1 injured

THE CAR WAS IN A COLLISION AND CAUGHT FIRE ON IMPACT COMPLETELY DESTROYING THE ENTIRE CAR.

20190424Component: UNKNOWN OR OTHERCrash reportedFire reported1 injured

THE CAR WAS IN A COLLISION AND CAUGHT FIRE ON IMPACT COMPLETELY DESTROYING THE ENTIRE CAR.

20170829Component: AIR BAGSCrash reportedFire reported1 injured

TL* THE CONTACT OWNS A 2016 CHRYSLER 200. WHILE DRIVING 5 MPH, THE CONTACT CRASHED INTO ANOTHER VEHICLE. NONE OF THE AIR BAGS DEPLOYED. THE CONTACT NOTICED SMOKE COMING FROM THE ENGINE COMPARTMENT. TH

20221210Component: AIR BAGSCrash reported2 injured

I was unable to stop fast enough and went through a red light and t boned another car. My airbags failed to go off. Everyone, including the police officer was shocked that they did not deploy.

20220718Component: AIR BAGSCrash reported2 injured

I was crossing over and intersection and another lady was speeding playing on her phone and didn't realize she had a stop sign and hit me directly in the driver side door she was driving a 2007 Chevy

Showing the 5 most serious of 587 complaints filed with NHTSA.

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