2012 Chrysler 200 Service and Repair Manual

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Factory-Grade Data

2012 Chrysler 200 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • SS Sport Utility 4-Door
  • B Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • LS Sport Utility 4-Door
  • A Sport Utility 4-Door
  • LT Sport Utility 4-Door
  • Limited Convertible 2-Door
  • Touring Convertible 2-Door
  • S Convertible 2-Door
  • Limited Sedan 4-Door
  • Touring Sedan 4-Door
  • S Sedan 4-Door
  • LX Sedan 4-Door

Engines covered

  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.2L 256Cu. In. l6 GAS DOHC Naturally Aspirated
  • 5.3L 5328CC 325Cu. In. V8 GAS OHV Naturally Aspirated
  • 3.6L 3604CC 220Cu. In. V6 FLEX DOHC Naturally Aspirated
  • 3.6L 3605CC 220Cu. In. V6 GAS DOHC Naturally Aspirated
  • 2.4L 2360CC 144Cu. In. l4 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2012 Chrysler 200 Recalls & Complaints

NHTSA #11V48700029/09/2011Component: ENGINE AND ENGINE COOLING

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2012 CHRYSLER VEHICLES, INCLUDING 200 AND TOWN AND COUNTRY MODELS, DODGE VEHICLES, INCLUDING CHARGER, DURANGO, GRAND CARAVAN AND JOURNEY MODELS AND JEEP GRAND

Consequence

CONNECTING ROD FAILURE MAY LEAD TO ENGINE SEIZURE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy

CHRYSLER WILL NOTIFY OWNERS AND REPLACE THE ENGINE FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO

NHTSA #16V66800015/09/2016Component: SEAT BELTS:PRETENSIONER

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Chrysler 200, 2010 Chrysler Sebring, 2010-2012 Dodge Caliber and 2010-2014 Jeep Patriot, Compass and Dodge Avenger vehicles. The Occupa

Consequence

If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increa

Remedy

Chrysler will notify owners, and dealers will replace the OCR, free of charge. Interim letters info

NHTSA #13V28200002/07/2013Component: ELECTRICAL SYSTEM

Chrysler is recalling certain model year 2011-2013 Sebring and 200 vehicles manufactured June 28, 2011, through December 13, 2012; model year 2011-2013 Dodge Avenger vehicles manufactured June 25, 201

Consequence

In the event of a crash necessitating the deployment of the active head restraints , their non-deplo

Remedy

Chrysler will notify owners, and dealers will flash the Totally Integrated Power Module (TIPM) or re

TSB #11022027

Verify Reman part number availability. Order the "R" part number for all orders: Warranty, Mopar, customer pay and service contract. Order "68" part number for New unsold units only.

TSB #11017445

ACTUATOR - A/C AND HEATER

TSB #11017435

ACTUATOR - A/C AND HEATER

TSB #10248509

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

TSB #10248517

LIFTER, Hydraulic Roller Deactivating Please do not replace MDS lifters because the disconnecting pin is not lined up, this is normal and not a defect.

TSB #10247905

ADAPTER, Engine Oil Filter (Pentastar V6) For all 2014MY replace the Oil Filter Adapter (OFA). For any other MY (with mileage above 30,000) review and follow instructions from STAR Online S1809000007 REV. C available on Dealer Connect. Also

TSB #10244356

LIFTER, Hydraulic Roller Deactivating Please do not replace MDS lifters because the disconnecting pin is not lined up, this is normal and not a defect.

TSB #10244348

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

Showing the 8 most recent of 170 technical service bulletins on file with NHTSA.

20200622Component: AIR BAGSCrash reported6 injured

ON JUNE 21ST, 2020 I WAS AT A RED LIGHT WHEN A VAN HIT ME IN THE REAR AND MY AIRBAGS DID NOT DEPLOY. ME AND MY WIFE AND KIDS WERE IN THE CAR AND INJURED. I GOT TAKING TO THE HOSPITAL RIGHT AWAY AND MY

20170514Component: AIR BAGSCrash reported2 injured

ON NOV 7 2016 AT ROUGHLY 7PM, I WAS HEADING WEST ON THE 10 FREEWAY LOCATION 34.065990,-117.993771, BALDWIN PARK, CA. TRAFFIC STARTED TO SLOW TO 45 MPH THEN CAME TO A SUDDEN STOP AND I WAS THE LAST ONE

20170514Component: UNKNOWN OR OTHERCrash reported2 injured

ON NOV 7 2016 AT ROUGHLY 7PM, I WAS HEADING WEST ON THE 10 FREEWAY LOCATION 34.065990,-117.993771, BALDWIN PARK, CA. TRAFFIC STARTED TO SLOW TO 45 MPH THEN CAME TO A SUDDEN STOP AND I WAS THE LAST ONE

20161101Component: AIR BAGSCrash reported2 injured

I WAS DRIVING STRAIGHT FORWARD, IN THE RIGHT LANE OF A FOUR LANE HIGHWAY (TWO LANES IN EITHER DIRECTION). A CAR TRAVELING IN THE OPPOSITE DIRECTION, LOST CONTROL AND CROSSED THE HIGHWAY, STRIKING MY C

20161101Component: SEAT BELTSCrash reported2 injured

I WAS DRIVING STRAIGHT FORWARD, IN THE RIGHT LANE OF A FOUR LANE HIGHWAY (TWO LANES IN EITHER DIRECTION). A CAR TRAVELING IN THE OPPOSITE DIRECTION, LOST CONTROL AND CROSSED THE HIGHWAY, STRIKING MY C

Showing the 5 most serious of 1011 complaints filed with NHTSA.

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