2007 Volvo S40 Service and Repair Manual

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Factory-Grade Data

2007 Volvo S40 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 Addition Sedan 4-Door
  • 2.4i Sedan 4-Door
  • T5 Inspiration Sedan 4-Door
  • T5 Sedan 4-Door
  • T5 Kinetic Sedan 4-Door

Engines covered

  • 2.5L 2521CC 154Cu. In. l5 GAS DOHC Turbocharged
  • 2.4L 2435CC l5 GAS DOHC Naturally Aspirated
  • 2.5L 2521CC l5 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2007 Volvo S40 Recalls & Complaints

NHTSA #10V56600008/11/2010Component: EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence

AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy

VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11027173

This is a Technical Journal. Vehicle type and platform identification.

TSB #11020437

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. C

TSB #11016002

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing i

TSB #11015994

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing i

TSB #11014113

This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory

TSB #11014112

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. C

Showing the 8 most recent of 161 technical service bulletins on file with NHTSA.

20110210Component: SEAT BELTS:FRONTCrash reported2 injured

2007 VOLVO S-40. CONSUMER WRITES REGARDING A SEAT BELT DEFECT AFTER SUFFERING AN INJURY TO THE EYE DUE TO A REAR END COLLISION *TGW THE CONSUMER STATED HE WAS STRUCK FROM THE REAR WHILE STOPPED YIELD

20181019Component: SEAT BELTSCrash reported1 injured

TL* THE CONTACT OWNED A 2007 VOLVO S40. THE CONTACT CALLED ON BEHALF OF THE DRIVER. THE CONTACT STATED THAT THE VEHICLE WAS STRUCK ON THE FRONT PASSENGER SIDE BY ANOTHER VEHICLE. THE SPEED WAS UNKNOWN

20181019Component: AIR BAGSCrash reported1 injured

TL* THE CONTACT OWNED A 2007 VOLVO S40. THE CONTACT CALLED ON BEHALF OF THE DRIVER. THE CONTACT STATED THAT THE VEHICLE WAS STRUCK ON THE FRONT PASSENGER SIDE BY ANOTHER VEHICLE. THE SPEED WAS UNKNOWN

20111210Component: SERVICE BRAKES, HYDRAULICCrash reported1 injured

12/9/2011 WHILE ON AN INCLINE DRIVING AT APPROXIMATELY 25 MPH BRAKES FAILED, EVEN AFTER PRESSING PEDAL ALL THE WAY TO THE FLOOR, CAR FAILED TO STOP CAUSING COLLISION WITH VEHICLE IN FRONT DESPITE MORE

20110126Component: SERVICE BRAKES, HYDRAULICCrash reported1 injured

TL*THE CONTACT OWNS A 2007 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH THE BRAKES FAILED CAUSING HER TO CRASH INTO THE REAR OF A VEHICLE. THE DRIVER SUSTAINED MINOR INJURIES,

Showing the 5 most serious of 36 complaints filed with NHTSA.

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