2005 Ford Five Hundred Service and Repair Manual

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Factory-Grade Data

The 2005 Ford Five Hundred service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • SEL Premium Sedan 4-Door
  • SEL Sedan 4-Door
  • SE Sedan 4-Door
  • Limited Sedan 4-Door

Engines covered

  • 3.0L 2968CC 181Cu. In. V6 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 Ford Five Hundred Recalls & Complaints

NHTSA #05V51500009/11/2005Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

ON CERTAIN PASSENGER VEHICLES, THE STRAPS THAT SECURE THE FUEL TANK TO THE VEHICLE BODY MAY BREAK, CAUSING THE FUEL TANK AND FUEL TANK HEAT SHIELD TO DROP ON THE DRIVESHAFT (ALL WH

Consequence

IF THIS HAPPENS, DRIVERS MAY NOTICE A NOISE OR A FUEL LEAK. A FUEL LEAK IN THE PRESENCE

Remedy

DEALERS WILL REPLACE BOTH FUEL TANK STRAPS. THE RECALL BEGAN ON DECEMBER 1, 2005. OWN

TSB #11000557

Motorcraft Continuously Variable Chain-Type Transmission Fluid (XT-7-QCFT in non-Canadian markets, CXT-7-LCF12 in Canada) is no longer manufactured and will only be available until inventory depletes. The recommended replacement fluids are

TSB #10250305

When performing any transmission fluid change or topoff involving Motorcraft Premium ATF, MERCON V has replaced all versions of Motorcraft Premium ATF and can be used going forward. Mixing Motorcraft Premium ATF and MERCON V in the same tra

TSB #10109070

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate

TSB #10024829

TRACTION CONTROL LAMP ON--NO DTC'S PRESENT, OR DTC P1889 IN DIFFERENTIAL ELECTRONIC MODULE (DEM). *NJ

TSB #10023294

FORD\MERCURY SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CERTAIN 2005 THROUGH 2007 FWD AND AWD FORD FIVE HUNDRED, FREESTYLE AND MERCURY MONTEGO VEHICLES - REAR BRAKE WEAR. ALSO HAVE AN OWNER'S LETTER. *NJ UPDATED 1/25/08.

TSB #10022294

TRANSMISSION HARSH SHIFTING - NO DTC'S - MILEAGE OVER 20,000 MILES. *KB

TSB #10022241

MIL WITH DTC P0106 AND/OR P0109. *KB

TSB #10021463

REAR BRAKE DRAG, NOISE, DUST, AND/OR PREMATURE PAD WEAR. *KB

Showing the 8 most recent of 50 technical service bulletins on file with NHTSA.

20230822Component: ENGINECrash reported2 injured

I have 2 very serious and dangerous issues. The 1st issue, the car will shut off while driving and without warning. I'll be cruzing down the highway and out of no where it shuts of

20230822Component: SUSPENSIONCrash reported2 injured

I have 2 very serious and dangerous issues. The 1st issue, the car will shut off while driving and without warning. I'll be cruzing down the highway and out of no where it shuts of

20160104Component: AIR BAGSCrash reported2 injured

THE VEHICLE WAS IN A FRONT END COLLISION WITH THE FRONT DRIVER SIDE PRIMARILY DAMAGED. THE VEHICLE WAS TRAVELING DOWN A CITY STREET AT ROUGHLY 35 TO 40 MPH UPHILL. THE VEHICLE REAR

20080326Component: SEAT BELTS:FRONTCrash reported2 injured

TL*THE CONTACT'S CLIENT OWNS A 2005 FORD FIVE HUNDRED. WHILE THE CLIENT WAS DRIVING 35 MPH, SHE REMOVED HER FOOT FROM THE ACCELERATOR PEDAL; HOWEVER, THE VEHICLE CONTINUED TO ACCE

Showing the 4 most serious of 716 complaints filed with NHTSA.

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