2004 Ford Escape Service and Repair Manual

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Factory-Grade Data

The 2004 Ford Escape service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Limited Sport Utility 4-Door
  • XLS Sport Utility 4-Door
  • XLT Sport Utility 4-Door

Engines covered

  • 3.0L 2968CC 181Cu. In. V6 GAS DOHC Naturally Aspirated
  • 2.0L 1989CC 121Cu. In. l4 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 Ford Escape Recalls & Complaints

NHTSA #15V60600029/09/2015Component: POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:FLOOR SHIFT

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicl

Consequence

If the shift lever disengages from the transmission, a driver may be unable to shift gear

Remedy

Ford will notify owners, and dealers will inspect the transmissions and either tighten the

NHTSA #12V35300026/07/2012Component: ENGINE AND ENGINE COOLING

Ford Motor Company is recalling certain model year 2001 through 2004 Escape vehicles equipped with 3.0L V6 engines and speed control manufactured from October 22, 1999, through Jan

Consequence

A stuck throttle may result in very high vehicle speeds and make it difficult to stop or s

Remedy

Ford will notify owners, and dealers will repair the vehicles by increasing the engine cov

NHTSA #04V60200020/12/2004Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE

Consequence

IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.

Remedy

DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP

NHTSA #04V57400007/12/2004Component: VEHICLE SPEED CONTROL:CABLES

ON CERTAIN SPORT UTILITY VEHICLES BUILT WITH 3.0L V6 ENGINES, THE ACCELERATOR CABLE MAY PREVENT THE THROTTLE FROM RETURNING TO THE IDLE POSITION.

Consequence

AN UNEXPECTED INCREASE IN ENGINE IDLE SPEED MAY INCREASE STOPPING DISTANCE AND MAY RESULT

Remedy

DEALERS WILL REPLACE THE ACCELERATOR CABLE. THE RECALL BEGAN ON JANUARY 10, 2005. OWNERS

TSB #10205036

Safety recall 14S02 - Corrosion at forward attachment of lower control arm - requests for recall service action

TSB #10183772

2001-2004 Escape vehicles Safety Recall 14S02 has been issued for vehicles that are operated in high corrosion areas for an extended period, where a corrosion-related separation of the forward attachment of the lower control arm (LCA) from

TSB #10109070

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate

TSB #10056443

FORD: THE LOWER CONTROL ARM (LCA) FORWARD ATTACHMENT WILL SEPARATE FROM SUBFRAME, CAUSING DIMINISHING DIRECTIONAL CONTROL, DUE TO OPERATING IN HIGH CORROSION AREAS FOR EXTENDED PERIOD OF TIME. MODEL 2001-2004 ESCAPE. *PE

TSB #10020173

POSSIBLE ENGINE DAMAGE - INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT - SERVICE TIP. *TT

TSB #10020067

PCM FAILURE - ELECTRICAL ACCESSORIES INTERMITTENT - INOPERATIVE. *TT

TSB #10019947

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS. *TT

TSB #10019382

CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY. *TT

Showing the 8 most recent of 47 technical service bulletins on file with NHTSA.

20160528Component: AIR BAGSCrash reportedFire reported1 injured

TAKATA RECALL

20160528Component: SERVICE BRAKESCrash reportedFire reported1 injured

TAKATA RECALL

20160528Component: VEHICLE SPEED CONTROLCrash reportedFire reported1 injured

TAKATA RECALL

20120914Component: VEHICLE SPEED CONTROLCrash reportedFire reported1 fatalities

MY DAUGHTER WAS ABOUT A MILE FROM HOME AFTER TAKING A FRIEND HOME. IT WAS AUGUST 27, 2012 AROUND 9:30PM. HER CAR WENT OFF THE ROAD CRASHED INTO A TREE AND CAUGHT FIRE. SHE WAS KILL

Showing the 4 most serious of 715 complaints filed with NHTSA.

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