2002 Mercedes-Benz CL600 Service and Repair Manual

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Factory-Grade Data

2002 Mercedes-Benz CL600 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Coupe 2-Door

Engines covered

  • 5.8L 5786CC V12 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2002 Mercedes-Benz CL600 Recalls & Complaints

NHTSA #04V22800013/05/2004Component: SUSPENSION

ON CERTAIN PASSENGER VEHICLES, CORROSION MAY OCCUR IN THE INNER STEEL PORTIONS OF THE ACTIVE BODY CONTROL'S (ABC) HIGH-PRESSURE DISTRIBUTION HOSE DUE TO EXTENSIVE EXPOSURE TO HEAT AND HUMIDITY. OVER TIME, CORROSION MAY DETERIORATE THE INNER STEEL PORTIONS OF THE HOSE.

Consequence

THIS MAY RESULT IN ABC HYDRAULIC FLUID LEAKAGE. UNDER SOME CIRCUMSTANCES, LEAKING HYDRAULIC FLUID MAY COME IN CONTACT WITH HOT ENGINE COMPONENTS AND LEAD TO A POSSIBILITY OF FIRE.

Remedy

DEALERS WILL INSTALL NEW, CORROSION RESISTANT ABC HIGH-PRESSURE DISTRIBUTION HOSES. THE RECALL BEGAN AUGUST 31, 2004. OWNERS SHOULD CONTACT MERCEDES-BENZ AT 1-800-367-6372.

TSB #11032875

Complaint There are several types of complaint about noises or poor windshield wiper wiping performance: A: Wiper blades squeaking, chattering, shuddering B: The windshield is not wiped completely (streaking) C: During the downward movement

TSB #11031580

Complaint Headlamp, front fog lamp leaky or fogged. Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compe

TSB #11029959

Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compen

TSB #11029062

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment o

TSB #11029025

Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compen

TSB #11028989

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment o

TSB #11019018

Complaint Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end). The clunk is heard once when changing from forward to reverse (and vice versa). Note: Sound file in attachment Cause If the

TSB #11017500

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment o

Showing the 8 most recent of 29 technical service bulletins on file with NHTSA.

06/22/20Component: SUSPENSION1 injured

I WAS DRIVING DOWN THE ROAD, THEN THE CARS SUSPENSION STARTED ACTING ERRATIC, I COULD NOT MAINTAIN CONTROL OF THE VEHICLE TILL A SHORT TIME LATER. MY CARS SUSPENSION RAISED AND LOWERED IN A VIOLENT WAY. MY HEAD WAS THROWN FORWARD INTO THE STEERING WHEEL, AND BACK IN THE HEAD REST. I WAS WEARING MY SEATBELT. I CONTACTED MERCEDES, AND THEY TOLD ME IN SO MANY WORDS, TOO BAD FOR ME. *TR

05/27/20Component: SUSPENSION1 injured

THE HYDRAULIC SYSTEM SUSPENSION GOES ERRATIC, RAISING AND LOWERING AS IT PLEASES. DANGEROUS. *TR

09/15/20Component: STEERING,SERVICE BRAKES

LEAKING ABC FLUID. THE ABC SISTEM WAS BROKEN

08/27/20Component: SUSPENSION

ABC HYDRAULIC SYSTEM HIGH PRESSURE HOSE CORROSION AND FAILURE OF FITTINGS. CAUSED DAMAGE TO VEHICLE, SMOKE POURED FROM UNDER VEHICLE, AND POSSIBLE FIRE. THE FLUID SPRAYED ALL OVER EXHAUST. VEHICLE RIDE HEIGHT WAS THROWN QUICKLY TO GROUND.

05/05/20Component: FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM,ENGINE

THIS IS A KNOWN ISSUE TO MERCEDES, THIS IS A MAJOR FIRE HAZARD, THESE CARS ARE NOTORIOUS FOR THIS PROBLEM. OIL WILL SPRAY ALL OVER THE EXHAUST, AND PLASTIC CREATING A VACUUM. LUCKY MY FAMILY HASN'T DIED FROM THIS FIRE HAZARD. ITS ALL OVER THE MB FORUMS, EVERYONE ON REPAIR PAL, EVERYONE KNOWS THAT THIS IS COMMON AND LIFE THREATENING HAZARD THAT SHOULD BE REPLACED WITH THE REDESIGNED OIL COOLER. I HAVE CONTACTED MERCEDES BENZ ON THIS ISSUE. *TR

12/29/20Component: SERVICE BRAKES, HYDRAULIC

OEM REPLACED HIGH PRESSURE HYDRAULIC HOSE DEFECTIVE AND LEAKING AGAIN, CAN CAUSE HYDRAULIC FLUID TO LEAK ONTO HOT EXHAUST AND START A COMPLETE FIRE.. *TR

09/25/20Component: EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2002 MERCEDES BENZ CL600. THE CONTACT STATED THAT WHILE TRAVELING 35 MPH, THE CONTROL PANEL FAILED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE AND CONFIRMED THAT THE VIN FAILED TO QUALIFY FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER:06V028000 (INTERIOR LIGHTING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 32,000.

04/12/20Component: SUSPENSION,SERVICE BRAKES, HYDRAULIC,ELECTRONIC STABILITY CONTROL (ESC)

ABC HOSE LEAKED HYDRAULIC FLUID IN HUGE PUDDLE AS THE VEHICLE WAS BEING BACKED OUT OF THE DRIVEWAY. NOT LONG AFTER THE WHEELS WERE SITTING ON TOP OF THE WHEEL WELL. MERCEDES SERVICE DIAGNOSED AS HOSE THAT REQUIRES TRANSMISSION TO BE REMOVED TO FIX. WAS TOLD RECALL WORK WAS DONE IN 2004 SO I HAD TO PAY FULL REPAIR PRICE ($4,700). *TR

Showing the 8 most serious of 13 complaints filed with NHTSA.

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