1999 Volvo WG Service and Repair Manual

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Factory-Grade Data

1999 Volvo WG service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • WG64 Straight Truck - Medium Conventional
  • WG42T Tractor Truck - Medium Conventional
  • WG42 Straight Truck - Medium Conventional
  • WG64T Tractor Truck - Medium Conventional

Engines covered

  • 12.1L 740Cu. In. 6 DIESEL
  • 10.5L 638Cu. In. 6 DIESEL
  • 10.8L 10834CC 661Cu. In. l6 DIESEL Turbocharged
  • 14.0L 14013CC 855Cu. In. l6 DIESEL Turbocharged
  • 11.1L 11096CC 677Cu. In. l6 DIESEL Turbo/Aftercooled

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1999 Volvo WG Recalls & Complaints

NHTSA #00V01200018/01/2000Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH A STEEL FUEL TANK. THE CLOSURE ONLY FUEL TANK CAP, INSTALLED ON THE STEEL FUEL TANK, FAILED WHEN THE TANK WAS DROPPED FROM A 10' HEIGHT AS REQUIR

Consequence

FUEL LEAKAGE COULD OCCUR, INCREASING THE RISK OF A FIRE.

Remedy

OWNERS WILL BE PROVIDED WITH A NEW FUEL TANK CAP.

TSB #10215308

Volvo Chassis - Equipped with An Automated Manual Transmission (AMT, iShift) - SNV 19-002 - AMT Oil Filter Housing Corrosion

TSB #10215306

Volvo Chassis - Drag Link Inspection And Replacement Criteria

TSB #10215281

Programming Failure - Chassis With Cummins Engine And An Allison Transmission

TSB #10215282

DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer

TSB #10215283

AMT Control Housing Bench Testing - False Failures

TSB #10215279

NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions

TSB #10215276

(Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)

TSB #10215277

DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information

Showing the 8 most recent of 20 technical service bulletins on file with NHTSA.

20120315Component: STEERINGCrash reported1 injured

DRIVING DOWN A PERFECTLY STRAIGHT HIGHWAY,I HERD A NOISE AND THE LOADED TRUCK INSTANTLY TOOK A HARD LEFT FLIPPING END OVER END TWICE AND I CAN'T FIGURE OUT WHAT HAPPENED. PLEASE INVESTIGATE THIS ACCID

20120108Component: STEERINGCrash reported

STEERING TOOK A HARD LEFT,AFTER THE ACCIDENT I SEEN WHERE THE UPPER STEER ARM HAD CAME OFF THE GEAR BOX SPLINE. *TR

20020423Component: INTERIOR LIGHTING

INSTRUMENT PANEL LIGHTS ARE INOPERATIVE, DEALER AND MANUFACTURER WERE NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION. *AK

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