1999 Volvo S80 Service and Repair Manual

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Factory-Grade Data

1999 Volvo S80 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • 2.9 Sedan 4-Door
  • T6 Sedan 4-Door

Engines covered

  • 2.9L 2917CC l6 GAS DOHC Naturally Aspirated
  • 2.8L 2798CC l6 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1999 Volvo S80 Recalls & Complaints

NHTSA #06V44100015/11/2006Component: VEHICLE SPEED CONTROL

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE

Consequence

THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy

DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON D

NHTSA #04V45100013/09/2004Component: ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGIN

Consequence

A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy

DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONT

TSB #10241661

COMPLIMENTARY UPGRADE C00009 DESCRIPTION.

TSB #10241651

Rubber cushion

TSB #10213882

Battery Charger/maintainer requirement

TSB #10213883

ICUP/Google Built-In Diagnostic Operations

TSB #10213885

The Deutronic DBL-1200 is an advanced battery maintainer/charger with the flexibility to be updated as products and repair methods evolve.

TSB #10212891

VIDA QR Scanner Mobile App

TSB #10212892

Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)

TSB #10188881

Volvo?s Warranty Department tracks Retailer warranty spending by utilizing the Warranty Retailer Counseling Process (WRCP). The WRCP is used to gauge individual retailer performance on objective measures over time. By setting clear performa

Showing the 8 most recent of 255 technical service bulletins on file with NHTSA.

20051007Component: ELECTRICAL SYSTEM:IGNITION:MODULECrash reported

HAD TAKEN MY S80 TO THE VOLVO DEALERSHIP A NUMBER OF TIMES COMPLAINING OF ENGINE HESITATION AND STALLING. VOLVO"S DIAGNOSTIC COMPUTER SYSTEM "VADIS" OUTPUT CODES CLEARLY SHOWED DEFAULT CODES INDICATI

20050503Component: AIR BAGSCrash reported

AIR BAG DEPLOYMENT CAUSED AN ACCIDENT. THERE WAS AN ACCIDENT TWO WEEK PRIOR TO DEPLOYMENT, NO AIR BAG DEPLOYED, AND NO MAJOR DAMAGE OCCURRED. THE FRONT AND DASH AIR BAGS DEPLOYED ON 4/29/05. NO IM

20020627Component: VEHICLE SPEED CONTROLCrash reported

WHILE DRIVING HEARD NOISE COMING FROM VEHICLE. SUDDENLY VEHICLE LURCHED TO RIGHT, AND HIT A PARKED CAR. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

20020103Component: WHEELSCrash reported

FRONT RIGHT WHEEL COLLAPSED AND FOLDED UNDER CAR RESTING ON THE OUTSIDE RIM. POLICE WERE SUMMONED BUT MADE NO REPORT BECAUSE NO OTHER PROPERTY DAMAGE OCCURRED AND THERE WAS NO EVIDENCE OF NEGLIGENCE.

20010220Component: POWER TRAIN:AXLE ASSEMBLYCrash reported

AT 30 MPH, HIT POTHOLE AND FRONT AXLE BROKE, BALL JOINT WERE OUT. *AK

Showing the 5 most serious of 288 complaints filed with NHTSA.

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