1999 Ford Expedition Service and Repair Manual
This factory service and repair manual for the 1999 Ford Expedition covers Eddie Bauer and XLT versions of the four-door sport utility, powered by either the 4.6-liter SOHC V8 or the 5.4-liter SOHC V8, both naturally aspirated on gasoline. The two engines are documented separately wherever their specifications and torque values differ. Around them the manual sets out procedures, wiring diagrams and diagnostics for the brake system, wheels and tires, visibility equipment and engine cooling, the areas that generate most of the work on a truck this size.
Engines covered
- 4.6L V8 (281 cu in) — SOHC, naturally aspirated, gasoline
- 5.4L V8 (330 cu in) — SOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sport utility
Trims covered
- Eddie Bauer
- XLT
Known issues on the 1999 Expedition. Eight recalls are on federal record for the 1999 truck. One covers a missing or partly installed retainer clip holding the brake master cylinder push rod to the pedal arm, which could lengthen stopping distance. Another is a tire replacement campaign, where tread separation at highway speed was the concern. A third covers wheel lugs losing clamp load on 17-inch chrome steel wheels. Owners have filed 1,007 complaints with NHTSA, headed by engine and cooling, tires and visibility. Brake, wheel-end and cooling system procedures all sit in this manual.
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
VEHICLE DESCRIPTION: MULTI-PURPOSE VEHICLES. THE TRAILER HITCH ASSEMBLY TO THE FRAME ATTACHING BOLTS COULD LOSE THE CLAMP LOAD.
SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
REAR AXLE NOISE REPAIR. *TT
REAR AXLE NOISE REPAIR. *SC
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT
INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
Showing the 8 most recent of 293 technical service bulletins on file with NHTSA.
1999 FORD EXPEDITION COLLIDED HEAD-ON WITH ANOTHER VEHICLE. BOTH WERE TRAVELLING AT HIGHWAY SPEEDS. THE EXPEDITION IMMEDIATELY CAUGHT FIRE, INCLUDING THE PASSENGER COMPARTMENT.THE
1999 FORD EXPEDITION COLLIDED HEAD-ON WITH ANOTHER VEHICLE. BOTH WERE TRAVELLING AT HIGHWAY SPEEDS. THE EXPEDITION IMMEDIATELY CAUGHT FIRE, INCLUDING THE PASSENGER COMPARTMENT.THE
Showing the 2 most serious of 1007 complaints filed with NHTSA.
