1996 Mercedes-Benz SL500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.
Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.
What’s included
- Step-by-step repair procedures and service information
- Specifications and reference data (where provided)
- Wiring diagrams and electrical sections
- Powertrain, brakes, steering, suspension, HVAC and more
Trims covered
- Base Convertible 2-Door
Engines covered
- 5.0L 4973CC V8 GAS DOHC Naturally Aspirated
Index / Table of contents
- Body
- Brakes
- Chassis Electrical
- Driveline
- Engine Cooling
- Engine Electrical
- Engine Mechanical
- Engine Performance & Emission Controls
- Fuel System
- General Information & Identification
- Heating, Ventilation, & Air Conditioning
- Hybrid & Electric Vehicle Systems
- Steering
- Suspension
- Transmission, Clutch, & Transfer Case
- Wiring Diagrams
CERTAIN ZF TRADING NORTH AMERICA AFTERMARKET WHEEL BEARING KITS, LEMFOERDER P/N 1402301, SOLD FOR INSTALLATION ON 1992-2001 MERCEDES BENZ SL500 (R129) VEHICLES AFTER APRIL 1, 2005. THE CALIPER MOUNTING BOLTS USED IN THE WHEEL BEARING KIT MAY BE DEFECTIVE, SHEAR OFF AND BREAK. IF BOTH CALIPER MOUNTING BOLTS BREAK, THE BRAKE CALIPER MAY BECOME UNFIXED AND, WHEN THE VEHICLE IS BRAKED, THE BRAKE ROTOR COULD DRAG THE CALIPER, CAUSING THE BRAKE HOSE TO RUPTURE AND THE VEHICLE'S SUSPENSION TO BE DAMAGED.
THIS COULD RESULT IN A LOSS OF A PORTION OF THE VEHICLE'S BRAKING ABILITY, POSSIBLY RESULTING IN A VEHICLE CRASH.
ZF TRADING WILL NOTIFY ITS OWNERS AND REPAIR THE WHEEL BEARING KITS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 27, 2006.
Harsh engagement when changing gear range from P to D
Harsh engagement when changing gear range from P to D or R
The noise comes from the front axle. Vehicles without code B07 (AMG ceramic high-performance composite brake system)
Height adjustment of electric steering column adjustment is nonfunctional.
Message in instrument cluster "DISTRONIC PLUSCurrently Unavailable - See Owner's Manual"
MERCEDES BENZ: FRONT OR REAR SEAT BELT DOES NOT ROLL UP CORRECTLY. DIRT DEPOSITS ON THE SEAT BELT GUIDE DUE TO SOILED SEAT BELT. ALSO INCLUDED MODELS 169, F CELL, 246, AND 231. NO MODEL YEARS GIVEN. *JS
XENTRY (MERCEDES): ENGINE WARNING LAMP IS CURRENTLY ON OR WAS ON AND A DELAY FAULT OF THE CAMSHAFT ADJUST TO CURRENT OR STORED IN THE ENGINE CONTROL UNIT. MODELS 171, 203, 209, 211, 219, 221, 216, 230, 164, 251, AND 403. NO MODEL YEARS LIST
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. ONCE THE CORROSION PROTECTION IS DAMAGED OR REMOVED THE BRAKE COMPONENTS AND
Showing the 8 most recent of 12 technical service bulletins on file with NHTSA.
TL* THE CONTACT OWNS A 1996 MERCEDES BENZ SL500. WHILE DRIVING APPROXIMATELY 40 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE CONTACT STATED THAT THERE WAS SMOKE COMING FROM THE FRONT OF THE VEHICLE. THE CONTACT PULLED OVER, LIFTED UP THE HOOD, AND NOTICED FIRE COMING FROM THE ENGINE. THE CONTACT EXTINGUISHED THE FIRE. THE CONTACT SUSTAINED INJURIES THAT DID NOT REQUIRE MEDICAL ATTENTION. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE WIRES CONNECTED TO THE HARNESS MELTED AND CAUSED THE FIRE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MA
SUDDEN ACCELERATION CAUSED A CRASH INTO THE REAR WALL OF MY GARAGE.*AK
1996 MERCEDES BENZ SL 500 ENGINE STALL WHEN DRIVE ON HIGHWAY DUE TO FAULTY WIRING HARNESS. *JB
WHILE DRIVING, THE CONSUMER SMELLED A BURNING ODOR, THEN SMOKE STARTED COMING FROM THE INTERIOR REARVIEW MIRROR. *AK THE FAULTY DEVICE WAS DUE TO A TRANSISTOR THAT HAD GONE BAD ON THE ELECTRIC BOARD ON THE INSIDE OF THE REAVIEW MIRROR. *SC *JB
FUEL LINE LEAKAGE AT FUEL PUMP-SECOND OCCURANCE. DT
PUMPS RUNS OUT OF WATER, AND WINDSHIELD WIPER KEEPS GOING ON HEADLAMPS. DEALER CONTACTED. *AK
