1991 Toyota Tercel Service and Repair Manual

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Factory-Grade Data

1991 Toyota Tercel service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications, torque values, and reference data
  • Electrical diagnostics with full wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more
  • Diagnostic trouble codes and troubleshooting flow
  • Maintenance schedules and fluid capacities

Trims covered

  • Base, C140
  • Base, C141
  • DX, 2D Sedan, Automatic
  • DX, 2D Sedan, Standard
  • DX, 4D Sedan, Automatic
  • DX, 4D Sedan, Standard
  • LE, Automatic
  • LE, Standard

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Maintenance & Lubrication
  • Specifications
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Diagnostic Trouble Codes
  • Technical Service Bulletins
  • Wiring Diagrams

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Vehicle Safety Data

1991 Toyota Tercel Recalls & Complaints

No active recalls The 1991 Toyota Tercel has no recalls on file with NHTSA.
TSB #10244113

TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2023 model year vehicles may be available provided the re

TSB #10207946

POL: This consolidated Tire Warranty Guide contains the complete warranty terms for all brands of ground and spare tires currently in use by Toyota. This information must be kept near the point of vehicle sale and be available to any custom

TSB #10197473

Product general information.

TSB #10197476

Replacement vin plates.

TSB #10188913

TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2021 model year vehicles may be available provided the re

TSB #10174890

TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, PG006-01, PG004-97, T-SB-0144-08, and T-SB-0304-17. The af

TSB #10174891

TSB: OBSOLETE NOTICE April 07, 2020: This bulletin is now obsolete. Please see T-SB-0032-20. Replacement Certification Labels and VIN Plates

TSB #10109492

TSB: The purpose of this bulletin is to provide precautions to follow when installing an automatic transmission/transaxle assembly to avoid MIL "ON" shifting issues and/or transmission damage. Use the information in this bulletin when insta

Showing the 8 most recent of 10 technical service bulletins on file with NHTSA.

19960702Component: SEAT BELTS:FRONT:WEBBINGCrash reported2 injured

TERCEL WAS HIT HEAD ON; SHOULDER BELTS DID NOT RESTRAIN DRIVER & PASSENGER. *AK

19980828Component: SEAT BELTS:FRONT:RETRACTORCrash reported1 injured

WHILE DRIVING ABOUT 5-10 MPH VEHICLE WAS INVOLVED IN A COLLISION. UPON IMPACT, THE RESTRAINTS DID NOT RETRACT, CAUSING THE DRIVER'S HEAD TO GO INTO THE WINDSHIELD . THE DEALER HAS BEEN NOTFIED. *AK

19960712Component: ENGINE AND ENGINE COOLING:ENGINE:GASOLINEFire reported

CONSUMER WAS DRIVING AND CAR CAUGHT ON FIRE, PLEASE DESCRIBE. *AK

20051125Component: ELECTRICAL SYSTEM

THE ELECTRICAL SYSTEM ON MY 91 TOYOTA TERCEL SEEMS TO HAVE A DEFECT. OCCASIONALLY, WHEN I TURN ON MY TURN SIGNAL, OR MY HEATER FAN, THE HEADLIGHTS AND TAILLIGHTS, AS WELL AS THE RADIO WILL TURN OFF F

20010605Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

A PART OF THE DOOR MECHANISM THAT CONTROLS THE LATCH BECOMES DISENGAGED TO WHERE THE DOOR CAN NOT BE OPEN FROM THE INSIDE OR OUTSIDE. *AK

Showing the 5 most serious of 18 complaints filed with NHTSA.

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