1991 Mazda Navajo Service and Repair Manual

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This factory service and repair manual for the 1991 Mazda Navajo covers the 2-door sport utility in its LX trim, the single trim listed. The V6 under its hood displaces 4.0L, or 245 cubic inches, and uses overhead valves, natural aspiration and gasoline. Procedures, specifications and torque values for the V6 and its fuel, ignition and cooling systems are in the manual, as are wiring diagrams and diagnostics for the electrical system and coverage of the transmission, drivetrain, brakes, suspension, steering and body.

Engines covered

  • 4.0L V6 (245 cu in) — OHV, naturally aspirated, gasoline

Body styles covered

  • 2-door sport utility

Trims covered

  • LX

Known issues on the 1991 Navajo. The 1991 Navajo has 5 recalls and 39 owner complaints on record. Certain 1991 Navajo vehicles with the A4LD automatic transmission could roll away because the park pawl might not engage the park gear; the recall covered 33,540 vehicles, and a new pawl was the fix. On certain others sold or registered in certain counties, stress corrosion could crack the master cylinder studs; dealers replaced the brake booster. A front heat shield extension could damage or puncture the plastic fuel tank on certain 1991 Navajo vehicles, a fire risk; the shield was relocated and damaged tanks replaced. Tires lead the complaints at 8; 4 reported a crash and 3 an injury. Transmission, brake and fuel system procedures apply.

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