1991 Jeep Comanche Service and Repair Manual

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Factory-Grade Data

1991 Jeep Comanche service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Base Standard Cab Pickup 2-Door
  • Eliminator Standard Cab Pickup 2-Door
  • Pioneer Standard Cab Pickup 2-Door

Engines covered

  • 4.0L 242Cu. In. l6 GAS OHV Naturally Aspirated
  • 2.5L 150Cu. In. l4 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Jeep Comanche Recalls & Complaints

NHTSA #98V00500012/01/1998Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

VEHICLE DESCRIPTION: PASSENGER AND MULTI-PURPOSE VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, ILLINOIS, INDIANA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, NEW HAMP

Consequence

THE REDUCED STRENGTH CAN ALLOW THE CAST IRON WEAR SURFACE TO SEPARATE FROM THE HUB, REDUCING THE BRA

Remedy

DEALERS WILL REPLACE THESE ROTORS WITH ROTORS THAT ARE COATED WITH A CORROSION PROTECTION.

TSB #621898

AUTOMATIC TRANSMISSION FLUID USAGE ATF+4. *TT *MJ

TSB #618049

SUBJECT REGARDING WIRE SPLICE REPAIRS. *SB

TSB #609995

THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS. *TT

TSB #6088786

CONCERNS WITH ENGINE COOLANT USAGE. *NLM

TSB #600862

INFORMATION ON INSTALLATION OF RADIO TRANSMITTING EQUIPMENT. *AK

TSB #603108

OUTER EXHAUST MANIFOLD STUDS MAY FATIGUE/BREAK. *AK

TSB #602327

THE OUTER EXHAUST MANIFOLD STUDS MAY FATIGUE AND BREAK. *YC

TSB #52963

VARIOUS CAR OWNER'S HAVE EXPRESSED INTEREST IN USING ENGINE COOLANTS MADE WITH PROPYLENE GLYCOL INSTEAD OF ETHYLENE GLYCOL. *YC

Showing the 8 most recent of 10 technical service bulletins on file with NHTSA.

20021112Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTORCrash reported

BRAKES FAILED CAUSING THE VEHICLE TO HIT A TELEPHONE POLE WITH IT'S REAR QUARTER PANEL, THE CONSUMER RECEIVED RECALL NOTICE #747 BUT WAS REFUSED REPAIR, THE CONSUMER REPLACED THE PADS AND ROTOR HIMSEL

20040907Component: PARKING BRAKE:CONVENTIONAL

THE EMERGENCY BRAKE DOES NOT HOLD.WHEN THE DRIVERS DOOR IS CLOSED IT RELEASES.THIS CAUSES THE VEHICLE TO ROLL.THIS IS A STANDARD TRANSMISSION.*AK

20021025Component: PARKING BRAKE

CONSUMER STATES THAT WHEN THE VEHICLE WAS IN PARK THE EMERGENCY PARKING BRAKE DISENGAGES AND THIS CAN CAUSE A ACCIDENT. DEALER NOTIFIED TS

19980717Component: SEAT BELTS:FRONT:BUCKLE ASSEMBLY

THE DRIVER'S SIDE SEAT BELT BUCKLE SPRING HAS BROKEN, CAUSING THE SEAT BELT TO DETACH FROM BELT BUCKLE WHILE DRIVING VEHICLE. PLEASE PROVIDE DETAILS. *AK

19960429Component: STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

FAILURE ON THE DRIVER SIDE DOOR, THE DRIVER SIDE DOOR FELL OFF DUE TO A BROKEN HINGE. *AK

Showing the 5 most serious of 6 complaints filed with NHTSA.

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