1991 Ford Bronco Service and Repair Manual

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Factory-Grade Data

The 1991 Ford Bronco service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • Eddie Bauer Sport Utility 2-Door
  • XLT Sport Utility 2-Door
  • Custom Sport Utility 2-Door
  • XL Sport Utility 2-Door

Engines covered

  • 5.8L 5753CC 351Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.0L 302Cu. In. V8 GAS OHV Naturally Aspirated
  • 4.9L 4917CC 300Cu. In. l6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Ford Bronco Recalls & Complaints

NHTSA #96V07100025/04/1996Component: ELECTRICAL SYSTEM:IGNITION

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence

THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AR

Remedy

DEALERS WILL REPLACE THE IGNITION SWITCH.

NHTSA #01X00100022/05/2001Component: TIRES:TREAD/BELT

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING A

Consequence

SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTI

Remedy

THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVE

TSB #628153

OWNER NOTIFICATION PROGRAM SUPPLEMENT 7 REVISED INFORMATION - REGARDING REPLACEMENT OF WILDERNESS AT TIRES. *TT

TSB #623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

TSB #623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

TSB #616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT

TSB #608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT

TSB #615163

INFORMATION ON VEHICLES EXHIBITING AND O/D OFF LAMP FLASHING WITH DIAGNOSTIC TROUBLE CODE 62 / 628 / 1728. *TT

TSB #601010

RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT

TSB #613350

SERVICE TIP INFORMATION REGARDING THE REVERSE CLUTCH PISTON AND PISTON SEAL USAGE. *TT

Showing the 8 most recent of 48 technical service bulletins on file with NHTSA.

19950503Component: STEERING:RACK AND PINIONCrash reported1 injured

VEERED TO THE RIGHT TURNED WHEEL TO THE LEFT AND STEERING LOCKED UP. TT

20000915Component: ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOODFire reported

PARKED VEHICLE, IGNITION OFF, APPROXIMATELY 20 MINUTES LATER VEHICLE ON FIRE STARTED UNDER HOOD. *AK

19970822Component: ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASHFire reported

WHILE DRIVING SMOKE CAME FROM UNDER THE DASHBOARD AND BEFORE DRIVER COULD GET OUT OF VEHICLE, VEHICLE BURST INTO FLAMES. VEHICLE HAS BEEN TOTALLED. *AK

19961113Component: POWER TRAINFire reported

FRONT SEALS ON POWER TRAIN FAILED, CAUSING FLUID TO SPRAY ONTO ENGINE, RESULTING IN VEHICLE CATCHING ON FIRE. PLEASE DEFINE IN DETAIL POWER TRAIN. *AK

Showing the 4 most serious of 37 complaints filed with NHTSA.

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