1991 Audi 90 Service and Repair Manual

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Factory-Grade Data

1991 Audi 90 service and repair manual a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What's included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door

Engines covered

  • 2.3L 2309CC l5 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Audi 90 Recalls & Complaints

NHTSA #93V00600011/01/1993Component: POWER TRAIN:AXLE ASSEMBLY

THE DIFFERENTIAL OIL OF THE TRANSAXLE IS LOST OVER TIME DUE TO EVAPORATION. LOW OIL LEVELS CAUSE PREMATURE BEARING AND GEAR WEAR AND EVENTUAL FAILURE OF THE DIFFERENTIAL.

Consequence

IN THE EVENT OF FAILURE, THE VEHICLE'S DRIVE WHEELS COULDLOSE POWER. IN EXTREME CIRCUMSTANCES, THE F

Remedy

DRAIN AND REPLACE THE DIFFERENTIAL GEAR OIL WITH OIL HAVING HIGHER PERFORMANCE CHARACTERISTICS.

NHTSA #97V17200006/10/1997Component: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

VEHICLE DESCRIPTION: PASSENGER VEHICLES. SOME AIR BAG SENSORS DO NOT COMPLY WITH AUDI'S DURABILITY STANDARDS OVER THE LIFETIME OF THE VEHICLE.

Consequence

IN THE EVENT THE SENSOR SHOULD MALFUNCTION, THE AIR BAG RESTRAINT SYSTEM CAN INADVERTENTLY DEPLOY.

Remedy

DEALERS WILL REPLACE THE AIR BAG SENSOR CONTROL MODULE.

TSB #10155644

This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part numbers going forward.

TSB #10128222

Due to increasing requests for high voltage personal protective equipment (HVE PPE) for dealer technicians working with high voltage vehicles (Hybrid, Plugin Hybrid, Electric Vehicle), the Volkswagen Tools and Equipment Team has identified

TSB #10058584

AUDI: ENGINE, ON SOME VEHICLES, WOULD RUN IRREGULARLY OR HAVE MALFUNCTION INDICATOR LAMP (MIL) ON OR POSSIBLE FILTER ELEMENT FOR CAMSHAFT ADJUSTMENT VALVE CAN LOOSEN AND IN OIL CIRCUIT, THERE IS NO DAMAGE FROM LOOSENED PARTICLES. MODEL ALL.

TSB #10249085

Google Maps Street View (NVLW))

TSB #10249054

Due to new Minnesota state regulations regarding biofuels, biodiesel blends of B5 or less may not be available in the State of Minnesota.

TSB #10026848

VOLKSWAGEN: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES. HEAT SHIELDS ARE TO BE INSPECTED AFTER COMPLETION O ANY TYPE OF REPAIR TO THE UNDERBODY (EXHAUST SYSTEM TRANSMISSION, ETC.), AND IF DAMAGED, REPLACED. *PE

TSB #10022141

HEADLIGHT AIMING, USING HELLA UNIVERSAL BEAMSETTER. *KB

TSB #53613

INFORMATION OBTAINING THE FLUID CAPACITY CHART. *YC

19950217Component: ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOODFire reported

WHILE DRIVING, ELECTRICAL SYS. WIRE HARNESS FRONT SHORTED, CAUSED FAN TO BURN OUT, VEHICLE OVERHEATED AND CAUGHT FIRE. TT

20010112Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL

THIS FUEL LINE LEAK WAS DISCOVERED BY MY MECHANIC DURING AN INSPECTION OF THE EXHAUST. THE LINE IS LOCATED BETWEEN A HEAT SHIELD AND THE BODY OF THE CAR. MECHANIC MENTIONED THAT THERE IS THE POSSIBI

19990607Component: SEAT BELTS

DRIVER'S SIDE RESTRAINT LOCKED, NOT EXTRACTING OR EXTENDING. DEALER HAS REPLACED THE RESTRAINTS. *AK

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